Overview
The CRM Steel Wire Rolling Machine (CRM-2022) is a precision cold rolling mill designed specifically for producing flat, rectangular, water-drop, triangular, wedge, and other profile wires for the textile reed wire industry.
This high-precision machine is ideal for research and development, allowing experiments with stainless steel, brass, or other specialty wire materials. For advanced applications, thermo-mechanically coupled simulations can be performed to optimize rolling processes and ensure consistent quality.
CRM’s profile wire rolling technology enables tight dimensional tolerances, exceptional surface finish, and high mechanical strength, making it suitable for industrial production and feasibility studies.
Key Features
- High Precision Rolling: Width and thickness tolerances of ±0.001 mm, customizable for special requirements.
- Versatile Wire Profiles: Flat, rectangular, water-drop, triangle, wedge, and other custom shapes.
- Material Compatibility: High-carbon, medium-carbon, low-carbon steel, stainless steel, titanium, titanium-nickel alloy, copper, aluminum, brass, and other ferrous/non-ferrous metals.
- Flexible Speed: Design speed from 30–350 m/min, adjustable for process control.
- Press-Down Options: Automatic or manual operation.
- Roll Technology: Rolls made of tool steel, sintered metal, or carbide, with diameters from 60–350 mm and precision <0.001 mm.
- Customizable Production Line: Pay-off units, take-up units, wire guides, laser measuring systems, and central lubrication systems can be integrated for complete line solutions.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model | CRM-2022 |
| Capacity | 150 Ton/Shift |
| Rolling Method | Cold rolling |
| Wire Shapes | Flat, rectangular, water-drop, triangle, wedge |
| Width Range | 2.0–30 mm |
| Thickness Range | 0.5–25 mm |
| Tolerance | ±0.001 mm (customizable) |
| Roller Material | Tool steel, sintered metal, or carbide |
| Roller Diameter | 60–350 mm |
| Roll Precision | <0.001 mm |
| Roll Drive | Double Servo |
| Speed | 30–350 m/min |
| Press-Down Mode | Automatic / Manual |
Applications in Textile Industry
The CRM Steel Wire Rolling Machine is primarily used for:
- Textile Reed Wire Production: High-precision flat and profile wires for weaving machinery.
- Research & Development: Prototype production and feasibility studies with stainless steel or brass wires.
- Special-Shaped Wire Production: Custom profiles for specialty textile applications.
- High-Performance Wires: Ensures high strength, rigidity, and bearing capacity for demanding industrial use.
Advantages
- Exceptional Accuracy: Maintains tight tolerances across large-scale production.
- Flexible Material Handling: Handles a wide variety of ferrous and non-ferrous metals.
- Integrated Solutions: Compatible with complete wire rolling lines, including flattening, shaping, and drawing equipment.
- High Efficiency: Designed for continuous operation with minimal downtime.
- Enhanced Durability: High-strength roll materials and advanced design ensure long service life.
Related Products
- Profile Wire Rolling Mills for Piston Rings
- Turks Head Rolling Machines
- 2 Hi Flat Wire Rolling Mills
- Copper and Aluminum Flat Wire Drawing Machines
- PV Ribbon Machines with Tin Coating Lines
- Micro Rolling Cassettes
- Titanium Alloy Wire Drawing Machines
About CRM Precision Wire Rolling Lines
CRM specializes in precision wire rolling technology, offering complete production lines for flat, profile, and special-shaped wires. Our solutions integrate state-of-the-art cold rolling processes, high-precision dies, and advanced simulation technology, ensuring consistent quality, high efficiency, and cost-effective production.
Summary
The CRM Steel Wire Rolling Machine for Textile Reed Wire Industry combines precision, versatility, and reliability. It allows manufacturers to produce high-strength, high-precision flat and profile wires for textile machinery and other industrial applications, making it a trusted choice for R&D and production alike.
