Donglai, Zhangjiagang City, Jiangsu,China 215600

Wedge Wire Screen Production Line

Complete wedge wire screen production line designed for manufacturing high-precision filtration screens with continuous slot openings, widely used in water treatment, oil & gas, mining, and industrial separation applications.

Overview of Wedge Wire Screen Production Line

The wedge wire screen production line is designed to manufacture profile wire-based filtration products with precise slot geometry and high structural strength. The production process involves forming wedge-shaped profile wires and welding them onto support rods to create continuous slot openings.

 

Industry-leading wedge wire products are widely recognized for their precision, durability, and resistance to clogging. These characteristics are essential for demanding filtration environments.

 

Sky Bluer Environmental Technology Co., Ltd. provides customized wedge wire production line solutions that integrate forming, welding, alignment, and finishing processes into a stable and efficient system.

stainless steel wedge wire
Wedge Wire Rolling Process

What Is a Wedge Wire Screen?

A wedge wire screen is constructed by welding V-shaped profile wires onto support rods, forming a rigid structure with continuous slot openings.

This structure provides:

  • Precise and uniform slot control
  • High mechanical strength
  • Excellent resistance to clogging
  • Long service life under harsh conditions

Such structures are widely used in industrial filtration systems where consistent separation performance is required.

stainless steel wedge wire

Production Process of Wedge Wire Screens

The manufacturing process typically includes:

  • Profile wire rolling from round wire to wedge shapes
  • Support rod feeding and positioning
  • Resistance welding
  • Alignment and straightening
  • Cutting to required dimensions
  • Surface finishing and collection

This process ensures that profile wires are accurately formed and securely welded, maintaining consistent slot openings and structural integrity.

Key Components of the Stainless Steel Wedge Wire Production Line

Profile Wire Rolling Mill System

  • Precision rolling rolls

          Wire drawing machine

          Turkshead Rolling Mills

  • Adjustable profile geometry
  • Stable continuous forming
  • Suitable for stainless steel and alloy materials

Support Rod Feeding System

  • Automated feeding mechanism
  • Stable spacing and alignment control
  • Compatible with different rod diameters
  • Continuous operation capability
Wedge Wire Screen

Resistance Welding System

  • High-precision welding control
  • Stable and consistent welding joints
  • Adjustable parameters for different materials
  • Ensures structural integrity of wedge wire screens

Alignment and Straightening Unit

  • Multi-roll alignment system
  • Adjustable configuration for different specifications
  • Improves straightness and dimensional accuracy
Wedge Wire Rolling Process

Cutting and Collection System

  • Automatic or semi-automatic cutting
  • Accurate length control
  • Efficient material handling
  • Suitable for continuous production

Quality Inspection and Surface Treatment Unit

• Automated inspection system for surface defects
• Dimensional and profile accuracy monitoring
• Surface finishing options: polishing, deburring, or passivation
• Ensures consistent product quality and meets industry standards

Key Features of the Metal Wedge Wire Production Line

  • Designed for continuous industrial production
  • High precision forming and welding capability
  • Stable and repeatable manufacturing performance
  • Flexible configuration for different specifications
  • Compatible with stainless steel materials such as 304 and 316
  • Custom engineering based on application requirements

Stainless Steel Wedge Wire Specifications & Rolling Capability

Sky Bluer Environmental Technology Co., Ltd. integrates rolling mill technology into the production process, enabling the transformation of round wire into wedge-shaped profile wire with consistent geometry and high precision.

标题 Shaped Wires | Custom Profiled Metal Wires

Typical Stainless Steel Wedge Wire Sizes

  • Profile wire width: 1.0 mm – 5.0 mm
  • Profile wire height: 1.5 mm – 10.0 mm
  • Slot opening: 0.02 mm – 3.0 mm
  • Support rod diameter: 2.0 mm – 10.0 mm
  • Screen diameter: Customized
  • Screen length: Customized
High-Speed Fine Wire Drawing Machines,

Technical Tolerances

  • Profile wire tolerance: ±0.02 mm – ±0.05 mm
  • Slot opening tolerance: ±0.02 mm – ±0.1 mm
  • Straightness: Controlled within industrial standards
  • Welding accuracy: High repeatability

Round Wire to Wedge Wire Rolling Process

Our rolling mills enable the forming of wedge-shaped profile wire from round wire through controlled cold rolling processes.

Advantages include:

  • Stable multi-pass deformation
  • Precise profile geometry control
  • Improved surface quality
  • High repeatability in mass production
  • Seamless integration with welding systems

Machine de Laminage

Item Specification

Raw material

Stainless steel (304 / 316 / others)

Profile wire forming method

Rolling / forming

Welding type

Resistance welding

Slot range

0.02 mm – 3.0 mm

Production type

Continuous / customized

Line configuration

Modular / turnkey

Control system

PLC automated control

Operation mode

Semi-automatic / fully automatic

Wedge Wire Screen

Applications of Wedge Wire Screens

Wedge wire screens are widely used in:

  • Water treatment systems
  • Oil & gas filtration
  • Mining and mineral processing
  • Food and beverage industry
  • Chemical and petrochemical industries
  • Industrial solid-liquid separation

 

Their anti-clogging structure and high strength make them suitable for continuous filtration processes.

Common Questions

Frequently Asked Questions

What materials can be used?

Stainless steel such as 304, 316, and other alloys depending on application requirements.

Typically from 0.02 mm to 3.0 mm, customizable based on filtration needs.

Yes, Sky Bluer Environmental Technology Co., Ltd. provides fully customized solutions.

What is the advantage of rolling-based forming?

It provides better dimensional stability, surface quality, and consistent profile geometry.

Yes, the line is designed for stable and continuous industrial-scale manufacturing.

The production line is built with high-quality components and precision engineering, offering a long operational life with proper maintenance, typically over 10 years under normal industrial use.

Why choose CRM

Why Choose Sky Bluer Environmental Technology Co., Ltd.

Sky Bluer Environmental Technology Co., Ltd. specializes in integrated wire processing and rolling-based production solutions.

  • Complete engineering design for production lines
  • Integration of forming, welding, and rolling technologies
  • Customized solutions for different industries
  • Stable performance for long-term operation
  • Technical support from design to commissioning
Custom Solutions Available

Related Solutions

  • Flat Wire Production Line – Complete systems for continuous production of precision flat wires, suitable for stainless steel, copper, and alloy materials, with customizable dimensions and high surface quality.
  • Shaped Wire Production Line – Advanced equipment for producing round, square, rectangular, and custom-profile wires with consistent geometry and excellent mechanical properties.
  • Rolling Mills – High-precision rolling equipment including profile rolling, strip rolling, and ultra-precision mills for industrial-scale wire shaping.
  • Auxiliary Equipment – Supporting machinery such as wire straightening, feeding, cutting, and surface treatment systems to enhance production efficiency and product quality.

Get a Customized Wedge Wire Production Solution

Contact Sky Bluer Environmental Technology Co., Ltd. to discuss your wedge wire screen production requirements.

Our engineering team will help design a complete production line tailored to your specifications, ensuring efficient manufacturing and reliable performance.

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