Standard Profile Rolling Mill

What is a Standard Profile Rolling Mill?

A standard profile rolling mill is a precision rolling machine designed to produce profile wires—wires with cross-sectional shapes other than round. These can include:

Rectangular wire
Square wire
Wedge-shaped wire
Special custom-shaped wires

These profile wires are widely used in industries such as automotive, construction, electronics, and engineering, where specific wire geometries are required for performance and space optimization.

Specifications of Standard Profile Wire Rolling Mill

Manufacturer: Sky Bluer Environmental Technology Co., Ltd
Brand: CRM

Parameter	Specification
Designed Speed	300 m/min
Input Material	Carbon Spring Wire, Music Wire, Spring Wire, Precision Drawn Nickel Alloy Wire, Stainless Steel Wire
Input Size	Φ12 mm
Thickness Range	0.004″ – 0.50″
Width Range	0.012″ – 2.500″ (varies based on material and alloy grade)
Maximum Cross-Section	28 mm²
Shapes	Round, Square, Rectangular, Wedge, Special Shapes
Weight Limit for Take-Up	2 Ton
Roll Size (Wire Flattening Mills)	180 x 80 mm
Roll Size (Profile Universal Mills)	200 x 25 mm
Corner Rounding	According to customer drawings
Roll Adjustment	Electric + Hydraulic or Manual
Roll Material	Aircraft-grade tungsten carbide steel
Payoff Method	Active or Passive
Winding Method	Fully Automatic Precision Wire Winding
Drives	Dual Servo Drives
Degreasing System	Air knives for oil blowing and scraping
Auxiliary Equipment	Central Lubrication System, Cooling System, Online Laser Measuring for simultaneous width & thickness control

Note: Specifications may vary based on material compatibility, alloy type, and customer requirements.

Production Line Composition

A standard profile rolling mill line typically includes:

Payoff Unit → Flat Rolling Mills → Dancers → Side Rolling Mills → Dancers → Universal Profile Wire Rolling Machines → Precision Winding Unit

This ensures high-quality precision wire production, consistent dimensional accuracy, and smooth surface finishes.

Why Use a Standard Profile Rolling Mill?

Standard profile rolling mills are essential for producing non-round wires with high precision and consistency. Industries using profile wires rely on these mills for:

Optimized space utilization in motors, transformers, and coils
Consistent electrical and mechanical performance
Reduced material waste during production
Ability to produce complex wire geometries for advanced engineering applications