Core Value of Advanced Profiled Wire Forming Solutions for Filtration Industry
In modern solid-liquid separation, screening and purification industries, stainless steel wedge wire has become indispensable core raw materials. Upgraded 2024 latest forming production solutions can steadily process high-performance stainless steel raw materials into various special cross-section wires, fully matching the production demands of industrial filter screens, water treatment screens and mining separation screens.
Reliable forming technology ensures uniform section size, stable mechanical performance and excellent corrosion resistance of finished wires, which can adapt to long-term continuous operation in harsh working environments such as chemical erosion, high humidity and high-strength material impact.
Overall Definition & Application Coverage of Industrial Profiled Wire Forming Lines
Product Core Positioning
This set of industrial metal forming production system is a comprehensive rolling and drawing integrated line, dedicated to mass manufacturing stainless steel profiled wires. It is also widely recognized in the industry as special section bar processing equipment, focusing on custom forming of various non-circular metal wires.
Supported finished profile types include common triangular section wire, V-shaped wire, pentagonal wire and teardrop-shaped wire, all of which belong to unified wedge-type structural profiles and share the same filtering and screening functional characteristics.
Downstream Main Application Scenarios
Finished stainless steel profiled wires are deeply applied in multiple mainstream industrial fields:
Industrial fluid filtration, municipal water treatment, mining mineral grading screening, food raw material sorting, pulp and paper industry separation, as well as architectural decoration special mesh materials manufacturing.
Standard Complete Production Process Flow
The whole production line follows scientific sequential processing steps to ensure stable tension and consistent forming effect in each link:
Original round metal wire feeding → Automatic payoff unwinding → Preliminary flattening rolling processing → Multi-section constant tension control → Multi-pass Turks Head precise shaping → Real-time online dimension detection → High-precision automatic spool winding and finishing
Multi-group tension adjustment stations are arranged in the middle of the line to effectively avoid wire bending, twisting and dimensional deviation caused by speed difference in continuous processing.
Full Set Core Performance Parameters & Processing Scope
Basic Running Performance
- Adjustable operating speed range: 0 ~ 350 m/min, freely switched according to production batch and precision requirements
- Main power input standard: 3-phase 380V AC ±10%, 50Hz industrial power supply
- Control loop safe voltage: 24V DC
- Internal cold rolling forming cassette total quantity: 6 sets
- Adopt spray-type circulating coolant lubrication mode to reduce forming friction and surface scratch
- Finished product winding form: high-precision horizontal traverse neat winding
Processable Raw Materials & Shapes
Available processing raw materials: common stainless steel wire, pure nickel wire and various nickel alloy metal raw materials
Supported forming cross-section types: wedge special-shaped wire, rectangular flat wire, square wire and standard round wire
Raw material input specification: adopt personalized customized calculation matching according to final finished wire size
Universal conventional finished outlet size: 1×2 mm, 1.5×2.5 mm, larger and smaller sizes support full customization
Universal Wedge Wire Standard Section Sizes
It covers mainstream industry common specifications, including profile width, depth and reserved filtering gap range, and all data support unit conversion and customer standard docking.
Conventional matching cross support rod specification: outer diameter 7.72mm, installation pitch 70mm, super large filtering gap and special spacing can be independently designed and produced.
Processing Principle & Practical Industry Advantages
Core Forming Working Logic
The whole line combines conventional rolling structure with professional Turks Head multi-directional shaping structure. After multiple gradual plastic deformation, the raw round wire is stably extruded into standard wedge section.
The finished profiled wire can be directly used for spiral winding assembly of filter screens. Uniform continuous filtering gaps are formed between adjacent wires, which can effectively intercept solid particles and smoothly guide liquid flow, realizing efficient solid-liquid separation and classified screening work.
Stainless steel base material itself has outstanding anti-rust, anti-corrosion and compression resistance, greatly extending the service life of finished screen products, and all wire hardness, toughness and surface finish can be adjusted according to use scenes.
Targeted Industry Matching Strength
This integrated forming line is specially optimized for high-standard oil well filter screens and underground water well filter screen raw material production, and is also the preferred processing equipment for industrial dewatering equipment and various large-scale grading separation equipment supporting raw wires.
Complete After-Sales Technical Document Delivery Support
After equipment installation and acceptance, the manufacturer provides a full set of standardized complete technical data packages to help customers complete later operation, debugging, transformation and daily maintenance work efficiently:
Equipment overall technical parameter sheet, factory serial number and production date certificate, complete operation specification and daily maintenance manual
On-site foundation installation layout drawing, overall equipment layout schematic, power wiring schedule
Pneumatic loop and hydraulic system principle drawing, whole line lubrication system use guidelines
All electrical components, mechanical standard parts and main configuration detailed specification list
Main host assembly drawing, split component installation drawing, full list of accessories and vulnerable parts drawing
Original factory official documents of all driving motors and core electrical accessories
Whole equipment circuit principle diagram, on-site wiring diagram and cable matching list
Digital display instrument calibration parameter setting tutorial
Later maintenance dedicated auxiliary software and system control program access permission
Official factory quality inspection certificate and project acceptance qualification document
Full set of spare parts number comparison table and third-party supporting component technical materials
