As a pivotal component in energy conversion (facilitating the exchange between electrical and magnetic energy), flat magnet wire plays an indispensable role in electric motors—ranked among humanity’s greatest inventions, alongside the wheel and light bulb. Copper-insulated wire stands as the most widely used flat and rectangular magnet wire, powering countless industrial and consumer devices.
At [Sky Bluer Environmental Technology Co., Ltd] (Brand: CRM), we specialize in providing comprehensive solutions for flat magnet wire production. Our product range includes rolling heads, rolling mills, and Turks head rolling mills, tailored to meet the demands of enamelled, magnetized, and paper-wrapped wire products.
1. Production Line Composition
Our flat magnet wire production line follows a precise, continuous workflow to ensure consistent quality and efficiency:
Pay-off Stand → Wire Drawing Machine → Inlet Wire Guide Position → No.1 Flattening Mill → Dancers → No.2 Flattening Mill → Dancers → No.3 Profile Rolling Mill → Flat Wire → Connection to Enamelling/Magnet Wire Line
2. Core Technical Specifications
| Parameter | Details |
| Designed Speed | 400 m/min |
| Product Shapes | Flat wire, flat wire with natural angle, rectangular wire, square wire, round wire |
| Input Material | Copper Rod (Anaerobic or Hypoxic) |
| Input Size | Calculated based on final product dimensions |
| Size Ranges (Flat & Rectangular Copper Wires) | – Transformer wires: Up to .400″ in widthulated ribbon: Starting from .001″ in thickness (ideal for pancake coils) |
| Take-up Weight Limit | 2.5 Ton |
3. Auxiliary Equipment
To enhance production precision, efficiency, and product quality, our line is equipped with essential auxiliary tools:
- Centralized lubrication system (ensures smooth operation of rolling components)
- Cooling system (maintains optimal temperature during processing)
- Online laser measuring instrument (simultaneously monitors width and thickness for real-time quality control)
- Water removal machine (eliminates moisture to protect insulation and wire integrity)
- Wire drawing machine (prepares raw copper rod for shaping)
- Straightening and cutting machine (delivers finished products in desired lengths with precise straightness)
