Core Product Overview
Our CRM Brand Wire Shaping Line is a precision rolling system designed for manufacturing high-quality shaped wires with diverse cross-sections. Engineered primarily for mine filter screen production (triangular wires & wedges), it also supports custom profiles to meet demanding industrial needs.
Key Capabilities
- Shapes Available: Flat, rectangular, square, wedge, triangular, and custom-shaped wires
- Dimensional Precision: Meets strict tolerance requirements for critical applications
- Material Versatility: Processes stainless steel, titanium alloys, aluminum alloys, carbon steel, precious metals, etc.
Technical Specifications
| Category | Details |
| Designed Speed | 300 m/min |
| Input Material | Stainless steel, titanium alloys, aluminum alloys, carbon steel, precious metals |
| Input Size | Φ1-12mm |
| Standard Output Size Range | Thickness: 0.004″ x 0.50″; Width: 0.012″ x 2.500″ (Adjustable based on alloy type & requirements) |
| Maximum Cross-Section | 28mm² |
| Take-Up Weight Limit | 2 Ton |
| Roll Specifications | Wire Flattening Mills: 180x80mm; Profile Universal Mills: 200mm x 25mm |
| Roll Material | Aircraft-grade tungsten carbide steel |
| Roll Adjustment Method | Electric + hydraulic pressure / manual |
| Payoff & Winding | Fully automatic |
| Drive System | Dual servo drives (roll drive) |
| Degreasing System | Air knives for oil blowing + scraping degreasing |
| Corner Rounding | Customized per customer drawings |
Production Line Composition
Payoff Unit → Flat Rolling Mills → Dancers → Side Rolling Mills + Dancers → Universal Profile Wire Rolling Machines → Precision Winding Unit → Straightening and Cutting Machine
Auxiliary Equipment
- Centralized lubrication system
- High-efficiency cooling system
- Online laser measuring instrument (simultaneous width & height measurement)
- Straightening and cutting machine
- Sanding machine
- Butt welding machine
Note: Specifications are subject to industry standards, material compatibility, and custom customer requirements.
Wide-Ranging Applications
Our wire shaping lines serve diverse industries with high-precision shaped wires:
- Gaskets & seals
- Header bars
- Medical components (e.g., orthodontic wire)
- Wedge wire (mine filter screens, oil & gas well screens)
- Aerospace & jet engine components
- Heat exchangers
- Industrial filters & screens
Why Choose Our Standard Wire Rolling Mill for Profile Wire?
- Uncompromising Precision: Cutting-edge rolling technology meets demanding dimensional tolerances.
- Customization Flexibility: Manufactures almost any wire profile per customer requirements.
- Proven Reliability: 10+ years of expertise in wire flattening and shaping technology.
What Makes Our Wire Shaping Line Stand Out?
China-Made Excellence
- Strategically located factory leveraging China’s industrial expertise and resources
- Products meet international quality standards with innovative design
- Leading player in China’s wire machinery manufacturing landscape
Competitive Advantages
- Economical pricing without compromising quality
- Low operational costs: energy-efficient design + minimal maintenance requirements
- Exceptional value for long-term investment
Manufacturing Strength
- Skilled engineers & technicians dedicated to innovation
- Modern production infrastructure with continuous improvement
- Environmentally responsible and sustainable manufacturing processes
About Our Company
With over a decade of experience at the forefront of wire flattening and shaping technology, Sky Bluer Environmental Technology Co., Ltd. specializes in designing standard and bespoke metal forming equipment. Our team’s expertise aligns with clients’ specific needs and production goals, enhancing operational precision, efficiency, and productivity. Whether upgrading existing setups or developing tailored systems, we are committed to empowering your business with top-tier solutions.
