Product Overview
A stainless steel wedge wire machine is also known as profile bar making machine or shaped bar rolling and drawing machine. It is primarily used to manufacture mesh screen wire for wide stainless steel filtration and screening applications.
The finished profile is commonly referred to as triangular wire, pentagonal wire, or V-shaped wire — all referring to the same wedge profile and serving identical filtering and screening purposes.
Product Basic Information
- Product Name: Stainless Steel Wedge Wire Machine
- Full Description: Lines For Rolling And Drawing Stainless Steel Wedge Shaped Wires
- Manufacturer: Sky Bluer Environmental Technology Co., Ltd
- Brand: CRM
This latest 2024 model is professionally engineered for producing stainless steel wedge wire, wedge profile wire, teardrop wire, and pentagon profile wire.
Wedge wire screens are widely used in:
Filtration, water treatment, mining, food processing, pulp & paper, and architectural design industries.
Production Line Working Flow
Raw Round Wire→ Payoff Unit→ Flattening Rolling→ Tension Control→ Turks Head Mill→ Tension Control→ Turks Head Mill→ Tension Control→ Turks Head Mill→ Tension Control→ Online Measurement Unit→ Spool Take-up
Technical Specifications
- Designed Speed: 0–350 m/min
- Processable Profiles: Wedge profile wire, rectangular wire, square wire, round wire
- Applicable Materials: Stainless steel wire, nickel, nickel alloy
- Input Size: Custom calculated according to final finished dimension
- Standard Outlet Size: 1×2 mm, 1.5×2.5 mm
- Power Supply: 3×380V AC (±10%), 50Hz
- Control Voltage: 24V DC
- Lubrication Type: Coolant spray lubrication
- Cold Rolling Cassette Quantity: 6 sets
- Winding Mode: Precision transverse wire winding
- Application: Rolling & drawing for triangular wire and special-shaped stainless steel wire
Wedge Wire Profile Standard Dimensions
| Section No. | Profile Width | Profile Depth | Min Aperture | Max Aperture |
|---|---|---|---|---|
| 23 | 0.076” / 1.93mm | 0.121” / 3.07mm | 0.125” / 1.52mm | — |
| 25 | 0.085” / 2.17mm | 0.125” / 3.17mm | 0.125” / 1.52mm | — |
| 28 | 0.092” / 2.33mm | 0.150” / 3.83mm | 0.125” / 1.75mm | — |
| 32 | 0.105” / 2.66mm | 0.170” / 4.32mm | 0.20” / 2.00mm | — |
| 33 | 0.109” / 2.77mm | 0.177” / 4.50mm | 0.20” / 2.00mm | — |
| 35 | 0.114” / 2.90mm | 0.185” / 4.70mm | 0.50” / 2.50mm | — |
| 39 | 0.129” / 3.28mm | 0.209” / 5.31mm | 0.5” / 3.00mm | — |
| 42 | 0.138” / 3.50mm | 0.225” / 5.72mm | 0.5” / 4.00mm | — |
Cross Rod Diameter & Pitch:
0.304” at 2.75” (7.72mm at 70mm)
Larger custom apertures available upon request.
Working Principle
The stainless steel wedge wire machine manufactures wedge wire screens by spirally winding profiled stainless steel wire around support rods.
This forms continuous uniform slots that allow liquid and fine solids to pass through while retaining target particles.
Stainless steel delivers excellent corrosion resistance, structural strength, and precise filtration performance. Wire shape and material can be fully customized for specific industrial requirements.
Equipped with rolling mill + Turks Head mill arrangement, the line produces high-precision wedge wire specially for oil well screens and water well screens.
It is widely used for dewatering, grading, and solid-liquid separation processes.
Complete Technical Documentation Supply
After equipment delivery, we provide full technical documents:
- Machine technical datasheet, serial number, manufacturing year, operation & maintenance manual
- Foundation layout specification
- General layout drawing
- Cable schedule
- Pneumatic & hydraulic schematic diagrams
- Lubrication guidelines
- Complete material and electrical equipment specification list
- Electrical equipment operation manual
- Main unit assembly drawings
- Component installation drawings, parts list & wear parts drawing
- Motor and electrical component list + original manufacturer documents
- Circuit diagram, wiring diagram and cable list
- Calibration and setting instructions for digital indicators
- Maintenance software packages
- Control system program passwords
- Quality certificate & acceptance certificate
- Spare parts and wear parts list with part numbers
- Sub-supplier technical documents for all components
