Overview of Nickel Alloy Wire Rolling Mills
The Nickel Alloy Wire Rolling Mill, produced by Sky Bluer Environmental Technology Co., Ltd (Brand: CRM), is a precision rolling mill designed for manufacturing nickel, titanium alloy, and other high-performance metal wires for medical applications.
This production line is widely used for producing square wire, flat wire, and special-shaped wires for orthodontic brackets, implants, surgical instruments, and electronic connectors. Using advanced precision rolling technology, it ensures high dimensional accuracy, surface quality, and biocompatibility required in the medical industry.
Materials and Specifications
| Feature | Specification |
|---|---|
| Raw Material | Nickel alloys, Titanium alloys (Ti CP, Ti 6Al-4V, Ti 3Al-2.5V, Ti 6Al-4V EL), Stainless steel (316, 316LVM, 420, 450), Special alloys (MP35N LTi, C1100, CuNi 715) |
| Input Wire Diameter | ￠1.0 – ￠6.0 mm |
| Output Wire Size | Square/Shaped wire: 0.010”–0.200” Round wire: 0.004”–0.250” Flat/Rectangle wire: 0.008”×0.018” |
| Design Speed | 180 m/min |
| Thickness Accuracy | ±0.005 mm |
| Width Accuracy | ±0.01 mm |
| R Angle | R0.05–1 mm (adjustable) |
| Straightness | ≤ 3 mm/m |
| Wire Shapes | Flat, Rectangle, Square, Wedge, Triangle, Profile |
Production Line Composition
Nickel Alloy Flat Wire Rolling Mill
- Fully automatic pay-off system → Precision flat rolling mill → Tension control system → Precision flat rolling mill → Tension control system → Cooling and lubrication system → Automatic measuring instrument → Precision wire take-up system
Titanium Alloy Square Wire Rolling Mill
- Fully automatic pay-off system → Precision flat rolling mill → Tension control system → Four-roll Turks head rolling mill → Tension control system → Cooling and lubrication system → Automatic measuring instrument → Precision wire take-up system
Stainless Steel Square & Special-Shaped Wire Continuous Rolling
- Fully automatic pay-off system → Precision flat rolling mill → Tension control system → Turk head rolling mill → Tension control system → Turks head rolling mill → Tension control system → Cooling and lubrication system → Automatic measuring instrument → Precision wire take-up system
The line configuration is customized based on finished product specifications to meet the precise needs of orthodontic, medical, and industrial applications.
Key Features
- Precision Rolling: Ensures stable, accurate dimensions for flat, square, and profile wires.
- Material Versatility: Supports nickel, titanium alloys, stainless steel, copper, and special alloys.
- Advanced Automation: PLC-controlled with touch screen interface and servo systems for closed-loop control.
- Surface Quality: Capable of producing wires suitable for medical implants and orthodontic applications.
- Customizable Outputs: Adjustable R-angle, width, and thickness for specific medical industry requirements.
Applications in the Medical Industry
- Orthodontic brackets (Titanium alloy square wire)
- Dental implants and surgical tools
- Cranioplasty meshes and intervertebral fusion devices
- Coronary and vascular stents
- Electronic connectors and spring clips
- High-precision research & development of medical-grade wires
Production Workflow
- Material Preparation: High-purity titanium or nickel alloy round wire.
- Wire Rolling: Precision rolling with CRM flat or Turks head rolling mills.
- Cutting: Wire cut to required length or coiled as needed.
- Surface Treatment: Polishing, pickling, or coating to enhance smoothness and biocompatibility.
- Inspection & Packaging: Quality checks to ensure compliance with medical standards before delivery.
Conclusion
The Nickel Alloy Wire Rolling Mill from Sky Bluer Environmental Technology Co., Ltd offers high-precision, stable, and customizable solutions for the production of nickel, titanium, and specialty alloy wires for the medical and orthodontic industries. Its advanced control systems, precise rolling technology, and material versatility make it an ideal choice for manufacturers requiring premium-quality square and flat wires.
