Overview
High-quality wire rod production for critical industrial applications relies entirely on precision rolling machines. These machines strictly comply with international industry standards, guaranteeing outstanding reliability and stable performance of finished wire products.
The precision wire rod rolling mill achieves a high rolling speed up to 400 m/min, greatly boosting production capacity and manufacturing efficiency. Key electrical components of the production line are imported from Japan and Germany, with the whole process fully automated to meet diverse customized customer requirements.
Product Basic Info
- Product Name: Precision Rolling Machine / Precision Wire Rolling Lines
- Product Type: Lines for making precision wire rods of various shapes
- Manufacturer: Sky Bluer Environmental Technology Co., Ltd
- Brand: CRM
Strip Rolling Mill Production Line Configuration
Hydraulic reversing pay-off stand → Inlet wire guide position → 3-stand precision rolling machines → Dancer #4 → On-line caliper → Straightening device → Wire take-up machines
Technical Specifications
- Designed Line Speed: 400 m/min
- Processable Wire ShapesFlat wire, flat wire with natural angle, rectangular wire, square wire, round wire
- Applicable Raw Materials201 stainless steel UNS S20100, 204CU stainless steel UNS S20430, 301 stainless steel UNS S30100, 302 stainless steel UNS S30200, tungsten, zirconium, aluminum and other alloy materials
- Input Material Size: Calculated and customized according to final finished wire dimensions
- Rolled Flat Wire Size Range
- Thickness: 0.0002” – 0.335” (0.120mm – 8.509mm)
- Width (Flat): 0.035” – 1.50” (0.89mm – 38.46mm)
- Take-up Weight Limit: 2.5 Ton
- Custom Profile Wire: Available for production according to customer technical drawings
- Production Capacity: 50 tons per shift
Auxiliary Equipment for Precision Rolling Machine
- Rotary uncoiler
- Coil end straightening machine
- Synthetic process lubricant application & recycling system
- Automatic online measurement system for diameter, width and thickness tolerance
- Cold rolled wire take-up drum
- Wire surface lubricant removal system
- Precision wire coiler
Production Line Advantages
This precision rolling line is specially designed for rolling and processing flat wire rods and special profile wire rods.
- Equipped with intelligent human-computer interaction system
- Full PLC electrical control for the whole rolling mill
- Automatic frequency distribution of each motor for coordinated and stable line operation
- Simple operation, easy maintenance
- Labor cost saving and high production efficiency
