Overview
Metal forming equipment for wedge-shaped wire is professional wire rolling and drawing machinery specially designed to process metal wire into wedge/triangular cross-sectional profiles.
Wedge-shaped wire is widely applied in filtration systems, screen panels, sieves and other industrial scenarios that need precise separation and filtration functions. The matched forming equipment is selected according to target wire profiles and raw material types.
Common Types of Wedge-Shaped Wire Forming Equipment
1. Wedge Wire Screen Welding Machine
Dedicated for manufacturing wedge wire screens.
It is composed of a custom welding platform and welding transformer. The wire is fed into the machine, and welding electrodes perform spot welding at fixed intervals to form standard wedge-shaped profiles.
2. Wire Forming & Bending Machine
Capable of processing wire into multiple shapes including wedge profiles.
It supports interchangeable tooling such as bending dies and forming rollers. Available in manual, semi-automatic and fully automatic models to meet different production demands.
3. Flattening Machine
Essential pre-processing equipment for wedge wire cold forming.
4. Wire Drawing Machine
Produces wedge-shaped wire by progressive diameter reduction and profile shaping.
The wire passes through multiple sets of drawing dies in successive passes to gradually reduce size and form a standard wedge cross-section.
5. Specialized Roll Forming Machine
Can be standard or custom-modified for wedge wire production.
Adopts a set of contour-designed forming rolls to continuously roll and shape metal wire into required wedge profiles.
6. CNC Machining Center
Suitable for complex and customized wedge-shaped wire profiles.
Uses computer-controlled milling and cutting tools for high-precision shaping, featuring high flexibility for intricate triangular/wedge wire design production.
Equipment Technical Parameters
表格
| Item | Specification |
|---|---|
| Machining Accuracy | Finishing grade |
| Application Scope | General industrial use |
| Stock Availability | Non-stock |
| Product Type | Cold Rolling Mill |
| Brand | CRM |
| Total Power | ≤5kw |
| Control Mode | Full computer control |
| Customization Support | Available |
| Processable Materials | Low carbon steel, alloy steel, stainless steel, black iron wire |
| Processable Raw Material Spec | Flat steel: 40×10mmRound steel: φ16mmSquare steel: 16×16mm |
| Rated Power | 3.7KW |
| Machine Dimension (L×W×H) | 1060 × 670 × 1160mm |
| Package Dimension (L×W×H) | 1160 × 760 × 1370mm |
| Net Weight | 1560kg |
| Gross Weight | 1680kg |
Triangle & Wedge Wire Production Line Configuration
Standard Wire Tolerance
Typical size: 0.03*0.103
Thickness tolerance: ±0.003
Width tolerance: ±0.01
1. Production Line for Screen Mesh & Filter Industry / Chemical & Petroleum Screen
Automatic pay-off machine → Turkish rolling mill → Tension control system → Cooling and lubricating device → Traction device → Wire diameter measurement system → Precision wire take-up & discharging system
2. Production Line for Mine Screen
Automatic pay-off machine → Two-high flat rolling mill → Turkish rolling mill → Tension control system → Cooling and lubricating device → Traction device → Wire diameter measurement system → Precision wire take-up & discharging system
Equipment Selection Basis
The selection of wedge-shaped wire metal forming equipment depends on:
- Processing material grade
- Dimensional and profile specifications
- Production output
- Automation level requirements
Professional manufacturers and metalworking factories adopt matched equipment and standardized processes to ensure stable quality and high precision of finished wedge profile wires.
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