Introduction to Flat Magnet Wire Cold Rolling Lines
Our cold rolling lines for flat magnet wire are professionally engineered for high-precision production of flat magnet wire and rectangular magnet wire.
Magnet wire, also known as winding wire or enameled wire, is an essential insulated conductor widely used in transformers, electric motors, and all types of electromagnetic equipment. It serves as the core winding material that converts electrical energy into magnetic energy and vice versa, laying a solid foundation for the stable operation of electrical devices.
Production Line Composition
The complete workflow of the flat magnet wire cold rolling line follows a streamlined and rational layout:
Pay-Off Stand → Wire Drawing Machine → Inlet Wire Guide Position → No.1 Flattening Mill → Dancers → No.2 Flattening Mill → Dancers → No.3 Profile Rolling Mill → Finished Flat Wire → Connect to Your Enamelling & Magnet Wire Production Line
This modular design enables seamless connection with your existing enamelling and magnet wire production lines, realizing one-stop production from raw copper rod to finished insulated flat wire.
Technical Specifications
- Designed running speed: 400 m/min
- Available wire shapes: Flat wire, flat wire with natural angle, rectangular wire, square wire, round wire
- Raw input material: Anaerobic / Hypoxic copper rod
- Input raw material size: Calculated according to finished wire dimensions
- Product size range:Transformer flat copper wire width up to 0.400″;Ultra-thin insulated ribbon wire thickness starting from around 0.001″, ideal for pancake coil applications.
- Maximum take-up weight: 2.5 Ton
Product Advantages
- Professional Rolling Head ManufacturingWe specialize in designing and producing rolling heads for flat and rectangular wire, which can be perfectly installed at the front end of your current magnet wire production lines without large-scale equipment renovation.
- Superior Structural & Electrical PerformanceDifferent from conventional round magnet wire, flat magnet wire adopts a rectangular cross-section. Its unique flat structure greatly improves space utilization and overall electrical performance, perfectly matching the demands of high-efficiency, miniaturized electromagnetic equipment in special application scenarios.
- Wide Compatibility & High AdaptabilitySupport multiple wire shape forming and size coverage, suitable for transformer copper flat wire, ultra-thin ribbon wire for pancake coils, and other mainstream product demands, meeting diversified production needs of manufacturers.
- Stable Operation & High CapacityWith a designed speed up to 400 m/min and maximum take-up weight of 2.5 tons, the line ensures continuous stable production and effectively boosts output and economic benefits.
