Wedge wire is produced via a specialized process, creating wire screens, panels, tubes, and cylinders with a distinct wedge-shaped profile. These products are widely utilized across filtration, separation, dewatering, and architectural design applications.
1. Material & Profile Selection
The wedge-shaped profile is customized to meet specific application needs. It features narrow slots that allow fluids or fine particles to pass through while trapping larger solid materials.
To design the optimal profile:
- Define geometry and dimensions based on the size of target particles or fluids.
- Prioritize a design that minimizes turbulence and prevents clogging.
2. Wire Forming: Rolling & Drawing Process
After raw material selection, our rolling mill transforms round wire into wedge wire through a precise 5-step process:
- Match the closest round wire size to the finished product’s specifications.
- Rough-roll wire rods into a preliminary wedge shape; adopt continuous rolling if feasible.
- Apply hydrogen annealing (duration adjusted based on material volume).
- Finish rolling via one of three methods: continuous rolling, die drawing, or special-shaped die processing.
- Prepare finished products as coiled material, or straighten and cut them per delivery requirements.
3. Stainless Steel Wedge Wire Production Line
Our advanced stainless steel wedge wire production line delivers tailored solutions for all your wire manufacturing needs.
