Nickel Alloy Flat Wire Rolling Mill for the medical industry orthodontic industry
Nickel alloy square wire rolling mill production line
Nickel Alloy Flat Wire Rolling Mill Production line overview:
Application: Flat square wire processing for the medical industry, suitable for precision rolling forming of various specifications of copper and stainless steel, special alloys, nickel and nickel alloys.
1. Raw material grade:
Titanium alloys: Ti CP (grade 1, grade 2, grade 4), Ti 6Al-4V (grade 5), Ti 3Al-2.5V (grade 9), Ti 6Al-4V EL (grade 23)
Stainless steel: 316, 316LVM, 420, 450 and other grades
Special alloys: MP35N LTi, C1100, CuNi 715
Nickel and nickel alloys: Ni 201, Ni 270, nickel-iron material series
2. Round wire inlet size: ￠1.0-￠6.0mm
3. Finished product size:
Square wire，shaped wire :0.010” to 0.200”
Round wire: 0.004” to 0.250”
Flat wire/rectangle wire: 0.008” x 0.018”
4. Design speed:180m/min
5. Accuracy/tolerance: thickness ±0.005mm width ±0.01mm
6. R angle requirements: R0.05-1mm, (can be adjusted according to product size and demand); straightness ≤ 3mm/m
Fully automatic pay-off system → precision flat rolling mill → tension control system → precision flat rolling mil → tension control system → cooling and lubrication system → automatic control measuring instrument → precision wire take-up system
Production line composition of titanium alloy square wire rolling mill:
Fully automatic pay-off system → precision flat rolling mill → tension control system → four-roll Turks head rolling mill → tension control system → cooling and lubrication system → automatic control measuring instrument → precision wire take-up system
Stainless steel square wire, special-shaped wire continuous rolling mill production line composition:
Fully automatic pay-off system → precision flat rolling mill → tension control system → Turk head rolling mill → tension control system → Turks head rolling mill → tension control system → cooling and lubrication system → automatic control measuring instrument → precision wire take-up system
We will configure different solutions according to your finished product requirements
The application of the precision rolling mill series produced by Sky Bluer Environmental Technology Co., Ltd. in the medical industry
1. Special-shaped wire: used for orthodontic brackets, toothbrush bristle fixing wires and MRI superconducting copper groove wires
2. Implantable device shells, electronic connectors, cranioplasty meshes and intervertebral fusion devices, coronary stents and vascular stents, spring clips for connector components, orthopedic reamers, electronic tubes
3. Oral implants, cardiac rhythm management connectors, spinal cages, bone nails, trauma nails, heart valves, coronary stents and vascular stents, surgical instruments, dental handles/drills, HPLC for drug and food testing Chromatographic column
4. Aluminum, copper, copper alloys, nickel, nickel alloys, stainless steel and many other alloys.
What is Nickel Alloy Square Wire Mill Line for Orthodontic Brackets in Medical Industry?
Orthodontic brackets are devices used to correct the position of teeth, usually made of titanium alloy square wire. Titanium alloy square wire rolling mill production line is the equipment used to produce titanium alloy square wire required for orthodontic brackets. The square wire drawing machine production line for medical use and the square wire rolling mill production line are precision rolling mills produced by Sky Bluer Environmental Technology Co., Ltd. The following is the general workflow of the titanium alloy flat wire, square wire, and special-shaped wire production line:
Material preparation: use high-quality, high-performance, high-precision titanium alloy round wire materials, usually titanium alloys with high purity.
Square wire rolling: After rolling and forming by CRM precision rolling mill, the size and performance of the square wire can be guaranteed to meet the requirements.
Cutting: After the rolling is completed, the square wire will be cut to the required length, or packed in a ring, and some necessary processing will be carried out to make it suitable for the production of orthodontic brackets.
Surface treatment: Square wire may need surface treatment, such as polishing, pickling, etc., to improve its surface smoothness and biocompatibility.
Inspection and packaging: Carry out quality inspection on the produced square wire to ensure that it meets relevant standards and requirements. It is then packaged and ready to be sold or used in subsequent bracket making processes.
Such a Nickel Alloy Flat Wire Rolling Mill production line can efficiently produce Nickel Alloy square wire required for orthodontic brackets with stable quality, meeting the needs of the medical industry.
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