The whole wire flattening device is fully servo controlled and driven by separate motors. It can roll silver point materials with high precision. It is suitable for processing stainless steel, alloys, precious metal flat wire, etc. Select an online detection control system. Track and automatically adjust product quality technical parameters at any time. This take-up system utilizes an I-shaped wheel arrangement and take-up system for precision. Besides the PLC and touch screen, the whole wire flattening device is controlled by other devices.
Active pay-off→Tension control→Incoming wire guide→60 type finishing rolling (with spray system)→Monitoring control→Tension control→Single-disc precision I-shaped wheel take-up and arranging machine
1. Purpose: metal flat wire processing
2. Wire input size:￠0.1-￠0.5mm
3. Finished product size: width 0.35-2.5mm, tolerance ±0.03mm
Thickness 0.02-0.25mm Tolerance ±0.002mm
If the width-to-thickness ratio is too large and the finished product cannot be completed by single-pass rolling, you can choose to repeat unwinding and rolling after closing.
4. Equipment mechanical design speed: 200m/min
Wire mills and precision wire flattening device produce square or rectangular flat wire as well as shaped wire with contoured cross-sections and complex profiles. They flattening or produce profiles and shapes on the wire itself by drawing or rolling it through a series cold rolling cassette.
Process experience: Our R&D personnel have more than 30 years of experience in the development of metal wire processing equipment. Our technicians understand the production industry and can flexibly provide various experiences for your production line.
Versatility: CRM team can design and build wire flattening device lines to accommodate many sizes and shapes for a wide variety of applications. CRM Team wire flattening device lines can be used for applications from .0025” to 2.95” (.055mm to 75mm) inlet diameter. Turks heads may be used in tandem with rolling mills, in either a 2HI flattening device or 4HI Turks head flattening device line configuration, dependent upon production requirements – as part of a larger wire flattening & shaping line.
Economical: Turks head and mill rolls wear slowly and can be adjusted to compensate for their wear. They can be reground several times, greatly increasing their life. For rolling mills, lateral adjustment axes are added allowing the roll face to be moved relative to the wire, which enables more of the roll face to be utilized prior to regrinding. For power-driven turks heads, designs have been updated which allows for removal of drive rolls without disconnecting drive shafts, which reduces downtime for more productivity. Lines can also be upgraded overtime to stay current with safety regulations and can be added to or modified if production processes change.
Advanced automatic control system: One of the earliest pioneers in China to develop multi-equipment automatic control systems and apply them to complete sets of wire flattening device for the different type of metal wire special alloy wires.
Turks Head Accuracy: Accurate dimensions of thickness and width are imparted simultaneously, reducing the number of operations required, and eliminating inaccuracy in one plane sometimes caused by a subsequent operation in the other plane.
Rolling Mill Accuracy: Mills maintain thickness accuracy; width is a natural spread to the sides and is not directly controlled by the mill. Width can be controlled using a turks head as a next step on the production process. Other devices such as edgers can also be used to control width during a rolling process.
Increased Output: Fast operating speeds, large reel capacity, quick set-up, and sizing (vertical for mill and vertical & horizontal for turks heads) result in increased production quantities
Measuring system:The function of this mechanism is obvious, which is to detect the running speed of flat steel in the rolling mill, and at the same time feed the results back to the PLC control cabinet to facilitate the adjustment of the running speed of the equipment. After the speed is controlled, the entire cold-rolled flat steel machine can maintain smooth operation and reduce the occurrence of failures.
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