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What is a precision copper flat wire rolling mill?


What is a precision copper flat wire rolling mill?

 

Precision copper flat wire cold rolling machine, also called copper flat wire forming machine, is a high-precision flat wire rolling machine newly launched by our company Sky Bluer Environmental Technology Co., Ltd. It is processed into various shapes with high precision requirements, such as rectangle, trapezoid, triangle and so on. Widely used in electronics, electrical appliances, communications and other fields.

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Brand CRM precision copper flat wire cold rolling mill is a kind of machine equipment used to roll copper material into flat wire. This equipment uses cold rolling technology to process copper material at room temperature to achieve the purpose of transforming copper material into flat wire. The advantage of cold rolling technology is that it can produce high-quality copper flat wire without causing deformation of the material or loss of mechanical properties.

 

The copper flat wire equipment of Sky Bluer Environmental Technology Co., Ltd. is mainly composed of several components: a copper material feeding system, a tension device, a two-roll mill or two sets of two-roll mills and a discharge precision wire take-up system.

How does a copper flat wire mill work?

The copper material is first conveyed into the feeding equipment, then processed through our precision cold rolling mill, and finally output into flat wire form through the discharging system. The rolling mechanism usually includes one or more sets of rolls, and the size and shape of the flat wire can be adjusted by adjusting the distance and angle of the rolls.

The main components of the precision copper flat wire cold rolling mill include feeding mechanism, pressing roll machine, flattening roll machine, shaping roll mechanism, straightening and cutting machine, etc. The feeding mechanism is responsible for feeding the copper flat wire into the pressing roller mechanism, and the pressing roller mechanism compresses the copper flat wire to form the required shape; the flattening roller mechanism is responsible for flattening the surface of the copper flat wire to ensure its surface Smoothness and flatness; the shaping roller mechanism shapes the copper flat wire to achieve the required dimensional accuracy; finally, the wire cutter cuts the copper flat wire according to the required length to complete the processing process. Or according to the customer's requirements, use our precision shaft-type wire take-up machine to perform precise wire arrangement and take-up according to the customer's requirements.

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Which industries can the precision copper flat wire cold rolling mill be applied to?

 

Precision copper flat wire cold rolling mills are widely used, especially in the electronics and electrical industries. Copper flat wire is commonly used to make products such as wires, cables and electronic components. These products require high-quality copper materials to ensure their performance and reliability. Precision copper flat wire cold rolling mill can produce high quality and high precision copper flat wire, so it is very popular in these application fields.

 

Another important application area is jewelry and jewelry manufacturing. Copper flat wire can be used to make various jewelry, such as necklaces, bracelets, earrings, etc. Precision copper flat wire cold rolling mill can produce high quality and high precision copper flat wire, providing a reliable source of supply for jewelry and jewelry manufacturers.

 

In addition, the precision copper flat wire cold rolling mill can also be used in other industries, such as automobile manufacturing, construction and aerospace, etc. Copper flat wire is usually used in these fields to make products such as pipes, joints and other mechanical parts. The precision copper flat wire cold rolling mill can produce high-quality, high-precision copper flat wire to meet the needs of these application fields.

 

In short, the precision copper flat wire cold rolling mill is a very important machine and equipment with a wide range of applications. It can produce high-quality, high-precision copper flat wire to meet the needs of industries such as electronics, electrical appliances, jewelry, automobiles, construction, and aerospace.

 

What is the difference between cold rolling and hot rolling? Why are users keen on cold rolling technology now?

 

Cold rolling is a process in which metal materials are processed through a rolling mill so that they undergo plastic deformation at room temperature. Different from hot rolling, cold rolling can ensure the dimensional accuracy and surface quality of materials, and can greatly improve the strength and hardness of metal materials.

 

 

The advantage of precision copper flat wire cold rolling mill is that it can process copper flat wire with high precision, and can guarantee its dimensional accuracy and surface quality to meet the standards required by customers. In addition, the precision copper flat wire cold rolling mill is easy to operate, safe and reliable, and high in efficiency, and is suitable for large-scale production.

 

However, some problems need to be paid attention to when using precision copper flat wire cold rolling mill. First of all, regular maintenance should be carried out on the equipment to ensure its long-term stable operation; secondly, operators should be familiar with the use methods and safety regulations of the equipment to ensure that no safety accidents occur during the production process.

 

In short, the precision copper flat wire cold rolling mill is a very important processing equipment, which is widely used in the fields of electronics, electrical appliances, communications, etc. It can process copper flat wire with high precision to ensure its dimensional accuracy and surface quality, with high production efficiency and economic benefits

 

What are the advantages of the precision copper flat wire production line produced by Sky Bluer Environmental Technology Co., Ltd.?

1. The maximum rolling force is 80KN, the maximum incoming wire is Φ15mm, and the cross-sectional area of the product is <45m㎡

2. Extremely fast roll change

3. Aviation-grade hard alloy rolls, roll runout < 1μm

4. Double servo drive rolling. Maximum line speed 500m/min

5. Electric roller gap adjustment

6. High-speed operation, the maximum speed can reach 800 m/min

8. The latest Japanese technology is used for production, and the combination of wire drawing and rolling mill is adopted to ensure a more flexible range of incoming lines

9. High precision: the width and thickness tolerance can be within 0.001mm.



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