Precision Rolling Mills For Low Carbon Steel Wire

Brand: CRM

What Is The Low Carbon Steel Wire Flattening Mill

Sky Bluer Environmental Technology Co., Ltd design and build ranges of precision rolling mills (low carbon steel wire flattening machines, wire reduction rollers or profile roller production lines) Wire Flattening Mills are usually designed as Specialized cold Rolling Machine for flatting high-grade metal round & shaped wires. Flattening mills work the cross-section of wire with a series of carbide rolls and die sets which compresses material, reducing thickness to create flat profile.

The process of low carbon steel wire flattening generally involves feeding the round wire through a series of reduction and shaping rolls in such a way that it reduces its section area (cross section). The rolls compress the diameter of wire further from that stage, and eventually elongate it at a continuous length. The wire is then passed through further rolls to gradually thread the material out until it reaches its desired flatness, thickness and width. It is suitable for precision rolling and forming of various specifications of copper, aluminum, stainless steel, carbon steel and other flat wire rods

Mechanical Overview:

1. Application: flat square wire processing (width-to-thickness ratio less than 8 times)

2. Size of round input material: ￠0.2.0-￠12.0mm

3. Output material: width 0.6-10mm; thickness 0.4-12mm

4. Design speed 300m/min

5. Accuracy: thickness ±0.005mm width ±0.01mm

6. Requirements for R angle: R0.05-1mm, (can be adjusted according to product size and demand); straightness ≤ 3mm/m

7. Raw material grade: Stainless steel, high carbon steel, precious metals, copper, aluminum, etc.

Production Line Composition:

Fully automatic pay-off system→Wire Flattening Mill→Tension control dancer→Wire Flattening Mill→Tension control dancer→Turks Head Mill→Tension Control System→Edger→Cooling and lubrication system →Automatic control measuring instrument→Precision take-up system