Copper Wire Flattening Machine

Copper Wire Flattening Machine

Model CRM2024-C is our latest model of Copper wire flattening machine, also known as small continuous copper wire flattener mill.its purpose is applied to the processing of flat wire, the wire input range is 2-8mm, the maximum width of the finished product is 14mm, the maximum thickness of the finished product is 5mm, the product accuracy is ±0.01mm r≤0.15 surface ≤ra0.8 straightness 5/1000, its design speed is 30-350m/min; The final product is a brass plug.


Product Detail

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Copper Wire Flattening Machine

Copper Wire Flattening Mill: An Overview of its Functions and Operation

Wire Flattening Machine An Overview

Copper Wire Flattening Machine

Brand

CRM

Model

CRM-2024

Type

Precision Cold Rolling

Shapes

Flat, Rectangle, square, Wedge, Triangle,   Profile

Finished product Size Range

the maximum width14mm, the maximum   thickness: 5mm

Tolerance

+-0.001mm or can be Customized

Material

Copper wire,Brass wire

Design Speed

30-350 m/Min

Application Industry

Brass plug

Press-down Model

Automatic or manual

Stages

Single stage/Tandem wire flattening& shaping lines

Roll Details

Roll material:

carbide steel

Roll Drive

Double Serve

Roller Diameter:

60mm-350mm

Roll precision:

less than 0.001mm

Optional Devices

Pay-off Machine

Vertical payoff machine

Rolling Machine Part

Stand No.1: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion 

Stand No.2: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion

Stand No.3: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion

Stand No.4: a four-roll driven stand with a system for cleaning the rolls from stuck suspended mat-ter contained in the emulsion

Take-up Unit

Single Spool Take-Up Machine

Wire guide device

Customized

Laser measuring system

Customized

Central Lubrication System

Customized

The Wire Flattening Machine Explained

Model CRM2024-C is our latest model of Copper wire flattening machine, also known as small continuous wire mill.its purpose is applied to the processing of flat wire, the wire input range is 2-8mm, the maximum width of the finished product is 14mm, the maximum thickness of the finished product is 5mm, the product accuracy is ±0.01mm r≤0.15 surface ≤ra0.8 straightness 5/1000, its design speed is 30-350m/min; The final product is a brass plug.

Wire Flattening Machines: Services and Applications

Wire flattening machines are important machinery in producing precision components and processing various types of metals. They help them become versatile,

Produce flat or shaped wires

Work with different metal substances

Precision components supplied

With a variety of sizes and capacities, these copper wire flattener machines are ideal for industrial scale production facilities. Because single rotor flattening devices and double headed shaping lines can be built to work with individual diameters of wire, as well as the output shape figures that are used they once were paramount for properly equipped metalworking industries.

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The 8 Most Important Features Of A Copper Wire Flattening Machine

1. The brass flattener machine is adopted frequency conversion technology, it can stop the Machine at any position, reduce faults of high scrap rate and waste of materials by full automatic axial feeding solved the radial feed problem.

2. All levels of gear transfers are managed by sealed transmissions to ensure reliability and low noise, a long service life

3. The closed structure is used for the frame of the rolling mill, and a tensioning device is installed thereon (to achieve high accuracy in product precision), ensure that the process has no rebound problem, but also facilitate control over common center clearance.

The roller can adjust the radial, axial, phase and bell mouth accurately so that it is convenient.

4. The working machine base, the universal shaft and gearbox are arranged separately, safe and reliable equipment with easy maintenance.

5. The machine is set with a guide plate device, and it can be adjusted up-down left-right.

The mold height can be electric or manually adjusted, which also ensures the accuracy of product.

6. Processing various metal materials, not only for copper wire and brass wire

7. Tension control dancer:A proper tension control dancer system is essential for consistent, smooth output quality during copper wire flattening. Inconsistent tension can cause shape variations or surface defects during wire flattening. 

8. CRM Copper wire flattening and shaping lines offer high-speed, high-production and accurate solutions for shaping and forming different grade of copper wire

Photos from the installation site

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 Copper Wire Flattening Machine PRICE.jpg


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