Stainless Steel Wedge Wire Machine with The Latest Technology 2024

The wedge wire making machine, also known as the profile bar making machine or the shaped bar rolling and drawing machine, is most commonly used to create mesh screens. Since it is associated with a family of shapes used in the fabrication of screens, it is classified as a type of screen wire. Screens are used in a wide variety of stainless steel applications. Users also refer to this shape as a triangle or a pentagon, but they all mean the same thing and serve the same purpose.

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Stainless Steel Wedge Wire Machine

Lines For Rolling And Drawing Stainless Steel Wedge Shaped Wires

Manufacturer: Sky Bluer Environmental Technology Co., Ltd

Brand: CRM

You can watch a video for the wedge wire drawing machine,Using a Rolling Mill and Turks Head arrangement, wedge-shaped wire can be produced to produce oil and water well screens.Stainless steel wedge wire machines are specialized industrial machines designed by us for making stainless steel wedge wire, wedge profile wire, tear-drop wire, pentagon wire screens or profiles. There are many applications for wedge wire screens, including filtration, water treatment, mining, food processing, pulp and paper, and architectural design.Stainless Steel Wedge Wire Machine with The Latest Technology 2024

Machine for drawing V-shaped wires

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Production Line Composition

Round wire"Payoff unit"#1 Flattening rolling"Tension control"#2 turks head mill"tension control "#3 turks head mill"tension control "#4 turks head mill"tension control "spool takeup"online measurement unit

Specifications of Wedge Profile Wire Rolling and Drawing Lines

1. Designed speed: 0-350 m/min

2. Shapes: wedge profile wires, rectangular wire, square wire, round wires

3. Input Material: stainless steel wires, nickel, nickel alloy

4. Input size: Calculated according to the size of the final product

5. Outlet size:1x2,1.5x2.5mm

6. Three groups of voltage ~3*380V AC (±10%) Frequency: 50HZ

7. Control voltage：24 V

8. Lubrication method: coolant spray

9. Quantity of cold rolling cassette:6 sets

10. Wire winding method: precision wire transverse

11. Application: triangular wire and special-shaped stainless steel wire rolling and drawing

Processing

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WEDGE WIRE-PROFILE DIMENSIONS, CROSS ROD DIAMETERS AND PITCH

Section number	Profile width		Profile depth		Min aperture ins.	Max aperture mm
Section number	ins.	mm	ins.	mm	Min aperture ins.	Max aperture mm
23	0.076	1.93	0.121	3.07	0.125	1.5
25	0.085	2.17	0.125	3.17	0.125	1.5
28	0.092	2.33	0.150	3.83	0.125	1.75
32	0.105	2.66	0.170	4.32	0.20	2.00
33	0.109	2.77	0.177	4.50	0.20	2.00
35	0.114	2.90	0.185	4.70	0.50	2.50
39	0.129	3.28	0.209	5.31	0.5	3.00
42	0.138	3.50	0.225	5.72	0.5	4.00
Cross Rod Diameter and Pitch: 0.304” at 2.75” (7.72mm at 70mm) Larger apertures maybe available – please call to discuss

How does Stainless Steel Wedge Wire Machine work?

The stainless steel wedge wire machine is designed to manufacture wedge wire screens by winding profiled wires (often made of stainless steel) around support rods in a spiral pattern. As a result, a continuous slot is formed that allows liquids or solids to pass through while retaining the desired particles.

Stainless steel provides corrosion resistance, strength, and precision filtering capabilities in a wedge wire screen. Material selection and the shape of the wedge wire can be customized based on specific application requirements.

Stainless steel wedge wire machines play an essential role in producing these screens efficiently and accurately for a wide range of industrial processes, including dewatering, sizing, and separating solids from liquids. Using a Rolling Mill and Turks Head arrangement, wedge-shaped wire can be produced to produce oil and water well screens.wedge wire drawing machine.

What Technical Documents Can We Provide after you bought our Stainless Steel Wedge Wire Machine?

1. Technical data sheet for the machine, containing its serial number, year of manufacture, intended use, specifications and operation and maintenance instructions.

2. Foundation specification.

3. Layout drawing.

4. Cable list.

5. Pneumatic and hydraulic diagrams.

6. Lubrication instructions.

7. Detailed specification for all the materials necessary to ensure normal operation of the machine; detailed specification for the electrical equipment.

8. Machine operation and maintenance manual.

9. Operation manual for the electrical equipment.

10. Assembly drawing for the main units.

11. Installation drawings for the main components with a parts list as well as a list of wear parts and their identification drawings.

12. List of motors and electrical components, all documentation for the electrical components.

13. Circuit drawings and wiring diagrams, cable lists.

14. Instructions for the setup, check and, if necessary, calibration of all digital indicators.

15. Software packages necessary for maintenance.

16. Control program passwords (keys).

17. Certificates of quality and acceptance certificates.

18. Spare and wear parts lists containing the ID numbers and manufacturers of these parts.

19. Subcontractors’ technical documentation for all the machine components being purchased.