Copper Wire Flattening Mill: An Overview of its Functions and Operation
Wire Flattening Machine An Overview
Copper Wire Flattening Machine | |
Brand | CRM |
Model | CRM-2024 |
Type | Precision Cold Rolling |
Shapes | Flat, Rectangle, square, Wedge, Triangle, Profile |
Finished product Size Range | the maximum width14mm, the maximum thickness: 5mm |
Tolerance | +-0.001mm or can be Customized |
Material | Copper wire,Brass wire |
Design Speed | 30-350 m/Min |
Application Industry | Brass plug |
Press-down Model | Automatic or manual |
Stages | Single stage/Tandem wire flattening& shaping lines |
Roll Details | |
Roll material: | carbide steel |
Roll Drive | Double Serve |
Roller Diameter: | 60mm-350mm |
Roll precision: | less than 0.001mm |
Optional Devices | |
Pay-off Machine | Vertical payoff machine |
Rolling Machine Part | Stand No.1: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion Stand No.2: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion Stand No.3: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion Stand No.4: a four-roll driven stand with a system for cleaning the rolls from stuck suspended mat-ter contained in the emulsion |
Take-up Unit | Single Spool Take-Up Machine |
Wire guide device | Customized |
Laser measuring system | Customized |
Central Lubrication System | Customized |
Model CRM2024-C is our latest model of Copper wire flattening machine, also known as small continuous wire mill.its purpose is applied to the processing of flat wire, the wire input range is 2-8mm, the maximum width of the finished product is 14mm, the maximum thickness of the finished product is 5mm, the product accuracy is ±0.01mm r≤0.15 surface ≤ra0.8 straightness 5/1000, its design speed is 30-350m/min; The final product is a brass plug.
Wire Flattening Machines: Services and Applications
Wire flattening machines are important machinery in producing precision components and processing various types of metals. They help them become versatile,
Produce flat or shaped wires
Work with different metal substances
Precision components supplied
With a variety of sizes and capacities, these copper wire flattener machines are ideal for industrial scale production facilities. Because single rotor flattening devices and double headed shaping lines can be built to work with individual diameters of wire, as well as the output shape figures that are used they once were paramount for properly equipped metalworking industries.
1. The brass flattener machine is adopted frequency conversion technology, it can stop the Machine at any position, reduce faults of high scrap rate and waste of materials by full automatic axial feeding solved the radial feed problem.
2. All levels of gear transfers are managed by sealed transmissions to ensure reliability and low noise, a long service life
3. The closed structure is used for the frame of the rolling mill, and a tensioning device is installed thereon (to achieve high accuracy in product precision), ensure that the process has no rebound problem, but also facilitate control over common center clearance.
The roller can adjust the radial, axial, phase and bell mouth accurately so that it is convenient.
4. The working machine base, the universal shaft and gearbox are arranged separately, safe and reliable equipment with easy maintenance.
5. The machine is set with a guide plate device, and it can be adjusted up-down left-right.
The mold height can be electric or manually adjusted, which also ensures the accuracy of product.
6. Processing various metal materials, not only for copper wire and brass wire
7. Tension control dancer:A proper tension control dancer system is essential for consistent, smooth output quality during copper wire flattening. Inconsistent tension can cause shape variations or surface defects during wire flattening.
8. CRM Copper wire flattening and shaping lines offer high-speed, high-production and accurate solutions for shaping and forming different grade of copper wire
Photos from the installation site