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Precision Wire Rolling Lines
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Precision Wire Rolling Lines
Wire cold rolling machine
wire cold rolling machine consists of a two-high horizontal rolling mill that uses pan operation and torsion turning to roll slots side-by-side. Rolling speed is generally 25-30m/s. In general, these machines use prestressed rolling mills and rolling bearings. A DC motor drives the rolled product with high precision. Wire rods of various types can be rolled out on each intermediate frame, which is suitable for small batches. The horizontal full continuous wire cold rolling is collectively driven, multi-strand rolling, and the cold rolling speed is 20~30m/s; the direct continuous wire cold rolling machine finishing rolling unit arranged alternately on the horizontal and vertical, each stand is driven by a DC motor independently, and the cantilever type is adopted. Vertical rollers and horizontal rolling mills are arranged alternately for multi-channel single-strand cold rolling. The rolling speed can reach about 35m/s, and the coil weight can reach 800kg.
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Flat Magnet Wire Equipment
A flat magnet wire equipment is used to exchange electrical energy with magnetic energy. A copper-insulated wire is the most common flat and rectangular magnet wire used in electric motors, one of the greatest inventions of all time, right up there with the wheel and light bulb. We supply various rolling heads, rolling mills, Turks head rolling mills to provide the best solution for your enamelled, magnetized, and paper wrapped products.
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Straightening and Cutting Machine
A Straightening & Cutting Machine, also referred to as a Straightener-Cutter, is a specialized industrial machine for straightening and cutting metal rods, wires, and bars. A variety of industries use it, including manufacturing and construction sites.This is a new model launched by our factory in July 2023.the Machines for straightening and cutting metal materials are primarily used to transform coiled or irregularly shaped metal materials into straight, cut-to-length accurate pieces. The machine consists of several components, including payoff units, straightening rollers, cutting blades, and a fully automatic control system.
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Flat Wire Drawing Machine 2024
CRM Wire drawing processing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s) or cassette roller dies. There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments.
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PV Ribbon Machine
PV ribbon machine is mainly used to manufacturing flat wire from 0.4-0.8 mm round wires, with rolling, annealing and tinning.
The whole line including:
1. Active pay-off machine,
2. 106 cold rolling machine,
3. Thickness measuring machine
4. 200 annealing machines
5. Hot tinning machine
6. Accumulating machine
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Rolling Rectangle and Shaped Wire For High-speed Steel
This line is a high-speed, high-precision rolling mill series newly launched by Sky Bluer Environmental Technology Co., Ltd in March 2023, brand CRM, model CRM-2023-3, the production line consists of pay-off machine, dancer, straightening system, flat rolling mill, precision profile rolling mill, straightening system, wire take-up, suitable for processing various high-speed steel flat wires, rectangular wires, square wires and other metal special-shaped wires.
The Take-up unit adopts precision take-up system. The whole machine is controlled by intelligent human-computer interaction system, PLC, touch screen and servo. During the operation process, the rotation frequency of each motor is reasonably allocated to ensure the coordinated and stable operation of the entire production line. The whole machine is simple to operate, easy to use, and saves labor costs while improving production efficiency.
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