What Kind Of Equipment Can Produce Enamelled Flat Wire?
Enamelled flat wire, also known as magnet wire or winding wire, is a type of wire that is coated with a thin layer of insulation, typically enamel, to provide electrical insulation while allowing for close winding in electrical and electronic devices. The production of enamelled flat wire involves several specialized pieces of equipment. Here's an overview of the typical equipment used:
Wire Drawing Machine: This machine is used to reduce the diameter of the raw metal wire through a series of dies to achieve the desired gauge for the enamelled flat wire.
Annealing Furnace: Annealing is a heat treatment process that softens the wire, making it more pliable and easier to work with. The wire is heated in an annealing furnace and then slowly cooled to achieve the desired properties.
Cleaning and Pre-Treatment Equipment: Before applying the enamel insulation, the wire needs to be properly cleaned and pre-treated to ensure good adhesion of the enamel coating. This can involve processes like degreasing, acid treatment, and surface roughening.
Enamelling Machine: The enameling machine is used to apply a thin layer of enamel insulation to the wire. It can be done by dip and bake, spray, or inline processes. The enameling machine has precision controls for temperature, application, and curing of the enamel.
Wire Rolling Machine: This equipment can flatten the round wire to the specification required by the customer, and the precision will be very high
Spooling and Packaging Equipment: Once the enamelled wire is produced and tested, it needs to be spooled onto reels or bobbins in a neat and organized manner for ease of use in manufacturing processes.
Size Monitor: The width and thickness of the flat wire can be measured online in real time
The production of enamelled flat wire involves a combination of machinery, heat treatment, and quality control steps to ensure that the final product meets the required electrical and mechanical properties. The specific equipment used can vary depending on the wire size, enamel type, production volume, and other factors.
We are the enamelled flat wire Super Enamelled Copper Wire Machine Manufacturer,below is the basic solution for your wires
Input material: Copper wire, oxygen-free copper rod, bright copper rod
Input size: Φ0.3-1.5mm
Typical copper strip 0.3*8mm
Speed:600m/min
Specification:
1. Number of rolls: 1 pair
2.. Mold mechanical area reduction rate: 6-15%
3. Roll outer diameter: Φ160mm
4. Roll material: hard alloy
5. Touch screen brand: Kunlun Tongtai
6. Calendering aspect ratio: 1:10,
7. PLC brand: Siemens
8. Rolling mill motor: 4KW-4P
9. Servo motor brand: Siemens
10. Drawing motor: 2.2KW-4P
11. The weight of each plate is 5-15KG (customer)
12. Take-up motor: 0.75KW servo motor
13. Reel size: customer
14. Winding motor: 0.4KW servo motor
15. Power consumption: 4-8kW·h
16. Roller pressing motor: 0.2KW-4P
17. Machine dimensions: 8000L×1300W×1800H (mm)
18. Brake brake: 15KG-M electromagnetic brake
19. Machine weight: 2500Kg
Here are the details for the enamelled flat wire rolling drawing machineenamelled flat wire rolling drawing machine , please contact [email protected].
