What Are Orthodontic Wire Machines?Orthodontic wires machines are work for various materials and come in different shapes and sizes. Despite these differences, all types of orthodontic wires machine serve the same purpose: to apply pressure to teeth, which moves them into the desired position.
Before using the orthodontic wires, dental professionals first bond brackets to the teeth. This step is crucial in assembling fixed orthodontic appliances. The brackets attach securely to the tooth surface, allowing the orthodontic wire to fit into the dental arch. Orthodontic ligatures (commonly known as rubber bands) hold the wire in place.
At Sky Bluer Industries in China, we manufacture high-quality orthodontic wire machine that meet the precise needs of dental professionals and their patients.
Main Specifications for Orthodontic Wires Equipment
• Input Material: Round wire / Round bar
• Output Material: Square wire
• Line Speed: 400 m/min
• Tolerance: ±0.001 mm
• Forming Method: Cold wire rolling
• Round Wire Provision: Supplied in spools
• Square Wire Packing: small spools
• Purpose: To produce square wire from round wire
• Production Line Composition:
o Wire payoff
o Straightening machine
o Tension control
o Rolling mills
o Polishing unit
o Wire take-ups
Comprehensive Wire Machinery for Orthodontic Applications
We offer a full range of wire machinery for materials such as Nickel Titanium, Stainless Steel, Beta Titanium, and Copper Nickel Titanium, enabling you to generate the biomechanical forces required for orthodontic tooth movement.
Production Lines for Archwire, Orthodontic Archwires, Braces, Wire Products
Common Sizes of Orthodontic Square Wires
Square wire:0.457 mm, 0.508 mm
Rectangular wire: 0.457 mm x 0.559 mm, 0.483 x 0.635 mm
Applications for Advanced Orthodontic Machine Solutions
Our CRM Orthodontic Wire Production Line, equipped with programmable CNC wire rolling machinery, efficiently produces wires in various sizes, with a diameter range of 0.1 to 1.5 mm. This includes round wires, flat wires, rectangular wires, and square wires, all designed for medical applications
Understanding Orthodontic Square Wire Making Machinery: Types of Braces Wire Lines
Orthodontic square wire making machinery plays a vital role in producing high-quality wires used in orthodontics, particularly for braces. Our machinery helps create square wires, which are commonly chosen for orthodontic treatments because their shape provides consistent and controlled force, ensuring better tooth alignment.
There are several types of orthodontic wire lines, each serving a specific purpose in the manufacturing process. Below is a general breakdown of these types
1. Wire Drawing Machines
Our Wire drawing machines play a crucial role in reducing the diameter of raw wire material, such as stainless steel or other alloys, into thinner wires suitable for orthodontic applications. They achieve this by pulling the wire through a series of dies, which progressively shape it to the desired diameter and strength.
2. Straightening and Cutting Machines
Once the wire reaches the correct size, straightening and cutting machines straighten it perfectly and cut it into the required lengths.
3. Square Wire Forming Machines
The wire forming machine, also known as the precision wire rolling machine, takes center stage in shaping wires into a square profile. After completing the drawing and cutting processes, these machines step in to give the wire its square shape. This step is crucial in manufacturing orthodontic square wires, as the wires must maintain their precise shape under the forces applied during orthodontic treatment. To achieve this, the machine systematically passes the round wire through a series of rollers or dies, which progressively flatten and shape it into the desired square profile.
4. Heat Treatment and Annealing Lines
Heat treatment plays a vital role in achieving the optimal balance between strength and flexibility in orthodontic wires.
5. Packaging Systems
Once the Orthodontic Archwires are manufactured, they require careful packaging to prevent damage during transport. Our packaging lines are specifically designed to wrap and label the wires, ensuring their quality is preserved and traceability is maintained. Additionally, each piece of our equipment is equipped with an advanced online laser warp gauge, capable of simultaneously measuring both width and thickness for enhanced precision.
Wire Flattening Machine
The wire flattening machine transforms round wires into rectangular Orthodontic Archwires through a precision rolling process. It feeds the round wire into a series of carbide rollers that progressively compress and reshape the wire into a flat profile. By using advanced controls, the machine adjusts the roller pressure to ensure consistent thickness and width, meeting the required specifications. Throughout this process, the machine maintains the wire’s structural integrity while achieving the desired flatness. Additionally, some machines incorporate real-time monitoring systems, such as in-line laser gauges, to measure and ensure precise dimensions, further enhancing quality control.
Wire Shaping Machine
wire shaping machine creates shaped Orthodontic Archwires from round wires through a precise forming process. The machine feeds the round wire into a series of specialized rollers or dies, which gradually reshape the wire into the desired profile, such as square, rectangular, or custom shapes. Advanced control systems adjust the pressure and alignment of the rollers to ensure consistent dimensions and smooth surfaces. Real-time monitoring systems, like laser gauges, measure the wire’s width and thickness to guarantee accuracy.
FAQs
What is Nickel-titanium (NiTi) orthodontic wire?
Nickel-titanium orthodontic wire, or NiTi, stands out for its small diameter and high elasticity. Our orthodontic square wire production line, primarily used in the medical field, is designed to meet the stringent requirements of users, particularly regarding surface quality and precision. With this in mind,our equipment is built to fulfill all of your needs, ensuring top-tier performance and reliability.
About company
Sky Bluer Environmental Technology Co., Ltd. specializes in manufacturing advanced metal flattening and shaping systems. Our product portfolio includes micro-precision cold wire flattening and shaping lines, rolling cassettes, Turk heads, universal rolling mills, fine wire drawing machines and precision rollers. We deliver complete turnkey solutions, offering all the necessary equipment and expertise for a fully integrated factory setup.
