High Carbon Steel Wire Rolling Forming Machine
High Carbon Steel Wire Rolling Forming Machine
High Carbon Steel Wire Rolling Forming Machine | |
Brand | CRM |
Model | CRM-2024 |
Type | Precision Cold Rolling |
Shapes | Flat, Rectangle, square, Wedge, Triangle, Profile |
Size Range | Width 2.0mm-30mm Thickness:0.5mm-12mm |
Tolerance | +-0.001mm or can be Customized |
Material | Suitable material: high-carbon, medium-carbon, low-carbon steel wire, stainless steel wire, titanium wire, titanium nickel alloy wire, copper aluminum wire, brass wire and other non-ferrous and ferrous. |
Design Speed | 30-350 m/Min |
Application Industry | Automotive Wire, Aerospace, oil, mining, natural gas |
Press-down Model | Automatic or manual |
Stages | Single stage/Tandem wire flattening& shaping lines |
Roll Details | |
Roll material: | tool steel, sintered metal or carbide steel |
Roll Drive | Double Serve |
Roller Diameter: | 60mm-350mm |
Roll precision: | less than 0.001mm |
Optional Devices | |
Pay-off Machine | 1. Vertical Shaft Payoff. Table-type payoff Specific for carriers, bundles or reels； 2.Horizontal Shaft Payoff. High-speed shaft driven payoff :Specific for reels； 3.Rim Driven Payoff. Driven on the outside rim of the reel:Specific for reels； 4.Spooler Payoff； 5. Ancillary Options； 6. Different payoff for your selection, we Designed and built to ensure proper operation with spring coilers or other machinery,Including integrated safety features between machines |
Rolling Machine Part | Stand No.1: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion +Non-driven edger strand Stand No.2: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion+ Non-driven edger strand Stand No.3: a two-roll driven stand with a system for cleaning the rolls from stuck suspended matter contained in the emulsion+ Non-driven edger strand Stand No.4: a four-roll driven stand with a system for cleaning the rolls from stuck suspended mat-ter contained in the emulsion Driven upper and lower rolls, idle side rolls |
Take-up Unit | Single Spool Take-Up Machine/Dual Spool Take-Up Machine/Automatic Take-Up Machine/Portal Take-Up Machine/Gantry Take-Up Machine/Traverse Take-Up Machine/ Customized/Spool/Coiling/ Cut-to-length |
Wire guide device | Customized |
Laser measuring system | Customized |
Central Lubrication System | Customized |
What Is The Working Principle Of High Carbon Steel Wire Rolling Forming Machines?
The High Carbon Steel Wire Rolling Forming Machine In order to preserve or use the shape complete, Nominal Diameter Input power and rated speed of spindle are shown in follows table:
Why Preciseness of Engineering Determines the Quality-Level High Carbon Steel Wire
The High Carbon Steel Wire Rolling Forming Machine is an essential metalworking tool designed to roll and shape high carbon steel wires in precision parts. The process starts when raw high carbon steel wire is fed into the machine. At this stage, the wire moves through a number of rotatable mill rolls that each create an increasing degree of pressure to gradually form and shape the wire. Wire: The nutrients are extruded and slowly drawn through pinpoint-sized dies to produce tiny wires; in this controlled environment, the critical dimensions of each wire fabricated can be held within microns or 5-10 car diameters for both diameter.
Advanced control systems inside the machine continuously track and manipulate rolling speed, temperature, pressure etc., assuring best performances and qualities. The use of cooling systems could also be done in order to preserve the metal process, especially in high carbon steel formation. This careful compliance leads to a washing of high quality, long lasting wire products for an array associated with applications within industries such as construction, manufacturing and automotive. With extreme efficiency, consistency and durability the High Carbon Steel Wire Rolling Forming Machine is a must-have for manufacturing excellence.
