High Carbon Steel Wire Rolling Forming Machine

High Carbon Steel Wire Rolling Forming Machine

The High Carbon Steel Wire Rolling Forming Machine is an essential metalworking tool designed to roll and shape high carbon steel wires in precision parts. The process starts when raw high carbon steel wire is fed into the machine. At this stage, the wire moves through a number of rotatable mill rolls that each create an increasing degree of pressure to gradually form and shape the wire. Wire: The nutrients are extruded and slowly drawn through pinpoint-sized dies to produce tiny wires; in this controlled environment, the critical dimensions of each wire fabricated can be held within microns or 5-10 car diameters for both diameter.


Product Detail

Video

Product Tags

High Carbon Steel Wire Rolling Forming Machine

Brand

CRM

Model

CRM-2024

Type

Precision Cold Rolling

Shapes

Flat, Rectangle, square, Wedge, Triangle,   Profile

Size Range

Width 2.0mm-30mm

Thickness:0.5mm-12mm

Tolerance

+-0.001mm or can be Customized

Material

Suitable material: high-carbon,   medium-carbon, low-carbon steel wire, stainless steel wire, titanium wire,   titanium nickel alloy wire, copper aluminum wire, brass wire and other non-ferrous   and ferrous.

Design Speed

30-350 m/Min

Application Industry

Automotive Wire, Aerospace, oil, mining, natural gas

Press-down Model

Automatic or manual

Stages

Single stage/Tandem wire   flattening& shaping lines

Roll Details

Roll material:

tool steel, sintered metal or carbide steel

Roll Drive

Double Serve

Roller Diameter:

60mm-350mm

Roll precision:

less than 0.001mm

Optional Devices

Pay-off Machine

1. Vertical Shaft Payoff. Table-type   payoff Specific for carriers, bundles or reels

2.Horizontal Shaft Payoff. High-speed   shaft driven payoff :Specific for reels

3.Rim Driven Payoff. Driven on the   outside rim of the reel:Specific for reels

4.Spooler Payoff

5. Ancillary Options

6. Different payoff for your   selection, we Designed and built to ensure proper operation with spring   coilers or other machinery,Including integrated safety features between   machines

Rolling Machine Part

Stand No.1: a two-roll driven stand   with a system for cleaning the rolls from stuck suspended matter contained in   the emulsion +Non-driven edger strand

Stand No.2: a two-roll driven stand   with a system for cleaning the rolls from stuck suspended matter contained in   the emulsion+ Non-driven edger strand

Stand No.3: a two-roll driven stand   with a system for cleaning the rolls from stuck suspended matter contained in   the emulsion+ Non-driven edger strand

Stand No.4: a four-roll driven stand   with a system for cleaning the rolls from stuck suspended mat-ter contained   in the emulsion Driven upper and lower rolls, idle side rolls

Take-up Unit

Single Spool Take-Up Machine/Dual   Spool Take-Up Machine/Automatic Take-Up Machine/Portal Take-Up Machine/Gantry   Take-Up Machine/Traverse Take-Up Machine/ Customized/Spool/Coiling/ Cut-to-length

Wire guide device

Customized

Laser measuring system

Customized

Central Lubrication System

Customized

What Is The Working Principle Of High Carbon Steel Wire Rolling Forming Machines?

The High Carbon Steel Wire Rolling Forming Machine In order to preserve or use the shape complete, Nominal Diameter Input power and rated speed of spindle are shown in follows table:

Why Preciseness of Engineering Determines the Quality-Level High Carbon Steel Wire

The High Carbon Steel Wire Rolling Forming Machine is an essential metalworking tool designed to roll and shape high carbon steel wires in precision parts. The process starts when raw high carbon steel wire is fed into the machine. At this stage, the wire moves through a number of rotatable mill rolls that each create an increasing degree of pressure to gradually form and shape the wire. Wire: The nutrients are extruded and slowly drawn through pinpoint-sized dies to produce tiny wires; in this controlled environment, the critical dimensions of each wire fabricated can be held within microns or 5-10 car diameters for both diameter.

Advanced control systems inside the machine continuously track and manipulate rolling speed, temperature, pressure etc., assuring best performances and qualities. The use of cooling systems could also be done in order to preserve the metal process, especially in high carbon steel formation. This careful compliance leads to a washing of high quality, long lasting wire products for an array associated with applications within industries such as construction, manufacturing and automotive. With extreme efficiency, consistency and durability the High Carbon Steel Wire Rolling Forming Machine is a must-have for manufacturing excellence.


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