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Rectangular Magnet Wire Machine


Rectangular Magnet Wire Machine

A rectangular magnet wire machine, also known as a rectangular magnet wire rolling machine or rectangular magnet wire winding machine, is a specialized equipment used to manufacture rectangular magnet wires. Rectangular Magnet Wire for Reactor , Enameled Rectangular Wires ,Rectangular magnet wires, also called paper covered flat wires, are used in various electrical applications where a compact and efficient winding is required, such as in motors, transformers, inductors, and electromagnetic coils.

Here are the key features and components of a rectangular magnet wire machine:

Wire Payoff System for Rectangular Magnet Wire Machine

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In the wire and cable industry, pay-off machines can be generally divided into power pay-off machines and passive pay-off machines. Power pay-off machines include: door-type power pay-off, box-type power pay-off, frame-type power pay-off, end shaft pay-off , Longmen pay-off; passive pay-off machine is divided into: throwing bucket pay-off, over-end pay-off and so on. This is a commonly used classification method in the industry. The names of different companies are different, and the names of different countries are also different.

Rectangular Wire Forming and Rolling:

The difference between the precision two-roll mill and the traditional two-roll Rectangular Magnet Wire Machine is that it is more rigid and produces flat and rectangular wire with higher precision. Maintenance requirements are minimal. All parts are treated with surface wear-resistant and anti-rust.

Precision two-high mills not only can produce flat wire, square wires, rectangular wires, but can also be used to produce profiled wire by using profiled rolls or adding side or edging rolls. The two rollers are precisely aligned with each other by axial roll adjustment using servo motors.

Tension Control and Winding: The machine has tension control mechanisms to ensure proper tension during the winding process. The rectangular magnet wire is wound onto bobbins, spools, or other winding forms, ready for further use in electrical components.

Control System: Rectangular magnet wire machines often include a control system to set and adjust parameters such as wire speed, insulation thickness, temperature, and tension. The control system enables operators to achieve the desired specifications and control the quality of the produced wire.

Rectangular magnet wire rolling and drawing machines vary in size, automation level, and specific capabilities depending on the intended application and production requirements. These machines play a crucial role in the manufacturing of efficient and space-saving electrical components, providing precise and consistent rectangular magnet wires with desired insulation properties.

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