what is Rectangular Copper Wire making machine?

A rectangular copper wire making machine is a specialized of equipment used to manufacture rectangular copper wire from round copper wire to rectangular and flat copper wires,brass wires. It is designed to transform the wire's shape and dimensions to meet specific requirements.

The process of making rectangular copper wire involves a technique called wire drawing. In this process, the round copper wire is drawn through a series of dies, which reduce its diameter and shape it into rectangles with a cross-section. The rectangular copper wire making machine consists of several components that facilitate this transformation:

The picture below is the new model produced by our factory on June 14, 2023（2 Hi wire Rolling mill stand)

Wire Payoff: This part of the machine holds the spool or coil of round copper wire, which serves as the input material for the wire drawing process. It ensures continuous wire feed into the machine.

A wire drawing die is a key component for forming round copper wire into rectangular cross-sections. The wire is passed through a series of dies with gradually decreasing dimensions, which deform the wire and form it into the desired rectangular shape.

Draw Plates: These plates hold the wire drawing dies and provide the necessary support and alignment during the drawing process. They guide the wire through the dies and control deformation and size reduction.

cassette roller dies with Turks head mill

Tensioning System: The machine includes a tensioning system that maintains appropriate tension on the wire during the drawing process. It ensures smooth and consistent wire feed through the dies and prevents breakage or deformation issues.

Cooling System: As the wire passes through the drawing dies, it generates heat due to the deformation process. A cooling system is integrated into the machine to dissipate this heat and maintain the wire's mechanical and electrical properties.

Take-up Reel: Once the round copper wire has been drawn through the dies and transformed into rectangular copper wire, it is wound onto a take-up reel. This reel collects the newly manufactured rectangular wire, which can be used for various applications.

Rectangular copper wire making machines are typically used in industrial settings where custom-shaped copper wire is needed. With these machines, you can control the dimensions and quality of the wire produced, enabling efficient manufacturing processes.