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Common problems and solutions of precision rolling mills


Common problems and solutions of precision rolling mills:
Abnormal phenomenon: strip rolling mill vibration, slip
cause:

  1. Precision Rolling mill roll system, motor failure

  2. Friction change

  3. Excessive lubrication
    Method of exclusion:

  4. Check the roller drive system and motor system.

  5. Check the emulsion concentration and saponification value (miscellaneous oil content)

  6. Check the surface roughness of the rollers

  7. Control the processing rate

  8. Check the surface condition of raw materials
    Abnormal phenomenon: board surface oil, scratches, sticking board, sticking roller, bursting roller
    cause:

  9. Insufficient lubrication

  10. The roll is partially scratched, fluffed or foreign matter enters

  11. The roll is fatigued or not preheated

  12. The temperature of the emulsion is too high and the local heat is generated

  13. Poor plate shape and excessive local stress
    Method of exclusion:

  14. Check the emulsion concentration, saponification value, PH value, iron, ash content and temperature

  15. Check or replace the rolls and remove foreign objects.

  16. Preheating rolls, quantitative replacement

  17. Check the emulsion nozzle, the pressure

  18. Control panel type
    Abnormal phenomenon: bad shape (medium wave)
    cause:

  19. Insufficient cooling

  20. Poor roll design and poor stringing

  21. The rolling force is too small
    Method of exclusion:

  22. Check the emulsion temperature and cooling effect

  23. The roll shape design is suitable to reduce the pull out of the string roller

  24. Increase the rolling force
    Abnormal phenomenon: bad shape (rib wave)
    cause:

  25. Uneven cooling, local heating

  26. Poor roll design and poor stringing

  27. The rolling force is too small and the tension is too small
    Method of exclusion:

  28. Check the emulsion nozzle, pressure, etc.

  29. The roll shape design is suitable to reduce the pull out of the string roller

  30. Increase the rolling force and increase the tension
    Abnormal phenomenon: bad shape (edge wave)
    cause:

  31. Poor roll design and poor stringing

  32. The rolling force is too large and the speed is too slow

  33. Excessive cooling
    Method of exclusion:

  34. The roll shape design is appropriate to increase the advance of the series of rolls

  35. The rolling force decreases and the speed increases

  36. Check the temperature of the emulsion
    Abnormal phenomenon: bad shape (rib wave + side wave)
    cause:

  37. Strip deviation

  38. Partial heating of the roll

  39. The pressure deviation is too large
    Method of exclusion:

  40. Correction strip center

  41. Check the cooling effect of the emulsion

  42. Check the roll surface or replace the roll

  43. Adjust the pressure deviation

  44. so this is the Common problems and solutions of precision rolling mills,do you get it?welcome contact us for more information [email protected]



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