Precision Rolling mill roll system, motor failure
Friction change
Excessive lubrication
Method of exclusion:
Check the roller drive system and motor system.
Check the emulsion concentration and saponification value (miscellaneous oil content)
Check the surface roughness of the rollers
Control the processing rate
Check the surface condition of raw materials
Abnormal phenomenon: board surface oil, scratches, sticking board, sticking roller, bursting roller
cause:
Insufficient lubrication
The roll is partially scratched, fluffed or foreign matter enters
The roll is fatigued or not preheated
The temperature of the emulsion is too high and the local heat is generated
Poor plate shape and excessive local stress
Method of exclusion:
Check the emulsion concentration, saponification value, PH value, iron, ash content and temperature
Check or replace the rolls and remove foreign objects.
Preheating rolls, quantitative replacement
Check the emulsion nozzle, the pressure
Control panel type
Abnormal phenomenon: bad shape (medium wave)
cause:
Insufficient cooling
Poor roll design and poor stringing
The rolling force is too small
Method of exclusion:
Check the emulsion temperature and cooling effect
The roll shape design is suitable to reduce the pull out of the string roller
Increase the rolling force
Abnormal phenomenon: bad shape (rib wave)
cause:
Uneven cooling, local heating
Poor roll design and poor stringing
The rolling force is too small and the tension is too small
Method of exclusion:
Check the emulsion nozzle, pressure, etc.
The roll shape design is suitable to reduce the pull out of the string roller
Increase the rolling force and increase the tension
Abnormal phenomenon: bad shape (edge wave)
cause:
Poor roll design and poor stringing
The rolling force is too large and the speed is too slow
Excessive cooling
Method of exclusion:
The roll shape design is appropriate to increase the advance of the series of rolls
The rolling force decreases and the speed increases
Check the temperature of the emulsion
Abnormal phenomenon: bad shape (rib wave + side wave)
cause:
Strip deviation
Partial heating of the roll
The pressure deviation is too large
Method of exclusion:
Correction strip center
Check the cooling effect of the emulsion
Check the roll surface or replace the roll
Adjust the pressure deviation
so this is the Common problems and solutions of precision rolling mills,do you get it?welcome contact us for more information [email protected]