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what is Metal Forming Equipment For Wedge Shaped Wire?


what is Metal Forming Equipment For Wedge Shaped Wire?

 Metal forming equipment for wedge-shaped wire refers to specialized wire rolling and drawing machinery used to shape metal wire into wedge-shaped profiles. Wedge-shaped wire is often used in applications such as filtration systems, screen panels, sieves, and various industrial processes that require controlled separation or filtration.

The specific equipment used for forming wedge-shaped wire depends on the desired profile and the material being processed. Here are some commonly used metal forming equipment for wedge-shaped wire:

Wedge Wire Screen Welding Machine: This machine is used to manufacture wedge wire screens. It typically consists of a specially designed welding platform and a welding transformer. The wire is fed through the machine, and welding electrodes create spot welds at predetermined intervals to form the desired wedge-shaped profile.

Wire Forming and Bending Machines: These machines are used to shape wire into various configurations, including wedge-shaped profiles. They can be equipped with different tooling, such as bending dies or rollers, to achieve the desired shape. Wire forming machines can be manual, semi-automatic, or fully automated, depending on the production requirements.

Flattening machine

Metal Forming Equipment For Wedge Shaped Wire parameters

Machining accuracy: Finishing Scope of application: General Whether stock: No Product type: cold rolling mill

Brand: CRM Total power: 5 (kw) and below Control method: Whole computer whether to process and customize: Yes

 Product Details

Properties of processing materials Low carbon steel, alloy, stainless steel black iron wire

Processing material specification (mm)

Flat steel 40×10mm

Round steel φ16mm

Square steel 16×16mm

Power 3.7KW

Dimensions (length × width × height) 1060 × 670 × 1160mm

Package size (length x width x height) 1160 x 760 x 1370mm

Net weight (kg) 1 560kg

Gross weight (kg) 1 680kg

Wire Drawing Machines: Wire drawing machines can also be used to produce wedge-shaped wire. The machine progressively reduces the diameter of the wire while shaping it into the desired profile. Through multiple drawing passes, the wire is pulled through a series of dies, gradually reducing its size and forming the wedge shape.

Specialized Roll Forming Machines: In some cases, roll forming machines can be adapted or custom-built to produce wedge-shaped wire profiles. These machines use a series of forming rolls with specialized contours that shape the wire into the desired wedge shape.

CNC Machining Centers: For more complex wedge-shaped wire profiles or customized requirements, CNC machining centers can be utilized. These machines use computer-controlled milling or cutting tools to precisely shape the wire into the desired wedge profile. CNC machining centers offer flexibility and accuracy in creating intricate wedge-shaped wire designs.

The selection of metal forming equipment for wedge-shaped wire depends on factors such as the material being processed, the desired profile specifications, production volume, and automation requirements. Manufacturers or specialized metalworking shops often have specific equipment and processes in place to produce wedge-shaped wire with consistent quality and precision.

Triangular wire production equipment for screen mesh and filter industry

Triangle wire wedge wire production equipment for chemical petroleum screen

Typical size 0.03*0.103; thickness tolerance ±0.003, width tolerance ±0.01

 Production line composition:

Automatic pay-off machine, Turkish rolling mill, tension control system, cooling and lubricating device, traction device, wire diameter measurement system, precision wire take-up and discharge system

Triangle wire wedge wire production equipment for mine screen

Automatic pay-off machine, two-high flat rolling mill, Turkish rolling mill, tension control system, cooling and lubrication device, traction device, wire diameter measurement system, precision wire take-up and discharge system

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