aluminium wire rod mill
An aluminum wire rod mill is a specialized machinery used for the production of aluminum wire rods. Aluminum wire rods are metal rods made from aluminum billets or ingots. They are widely used in various industries such as electrical, automotive, construction, and manufacturing.
Our factory is located in China, mainly for the research and development of a precision wire rolling rod mill for aluminum flat wire rod, aluminum square wire rod and special-shaped wire rods.
aluminium wire rod mill (steel wire, iron wire flattening machine) This machine is suitable for flattening round wire or pressing it into a semicircle shape. It is equipped with a cooling device and a reducer. All important parts are finely ground and heat-treated to make them more precise and of better quality, and machines can be customized according to customer requirements. Applicable wires are: iron wire, galvanized wire, steel wire, copper wire, aluminum wire and other metal wires.
The aluminium wire rod mill produced by our factory is equipped with flattening, dancers, straightening and cutting. It belongs to the first-class machinery for barbecue sticks. It is used by a large number of barbecue users. The output is 30-35 meters per minute, and the flattening and cutting error is ±0.1mm.
Here are the key features and components of an aluminum wire rod mill:
Uncoiler：The coil of the wire rod shall be placed on the uncoiler using shopfloor load-lifting equipment. The following operations shall be performed manually: feeding of the coil end to the straightening machine, slendering of wire front end, feeding of the coil end to each deformation/drawing stage. The rest of the process (including winding to the take-up drum for drawn wire) shall be fully automated. Processing is carried out according to the recipes developed by Customer’s process engineers. The recipes are set up on the control panel. The minimum possible number of recipes shall be 500. Access to the recipe creation mode shall be protected with the password, and the operator shall not be able to control processing modes.
Annealing process for aluminium wire rod mill: We often decide whether you are suitable for configuring an annealing furnace
Scalping Machine: The scalping machine removes the surface layer of the billets to eliminate any defects or impurities before the cold rolling process for aluminium wire rod mill.
Cold Rolling Mill: The cold rolling mill stand is the main component of the aluminum wire rod mill. The round bar and wires are fed into the rolling mill, where they are passed through a series of rolling stands that progressively reduce the billet's cross-sectional area. The cold rolling process elongates the billet into a aluminium wire rod mill with the desired diameter.
Cooling System for aluminium wire rod mill: After the cold rolling process, the aluminum wire rod is cooled using a cooling system, such as water sprays or air-cooling.
Coiling and Finishing: The aluminum wire rod is coiled onto spools or reels for easy handling and storage. It may undergo further processing, such as surface treatment or drawing, depending on the specific requirements of the end-use application.
Aluminum wire rod mills are designed to handle the unique characteristics of aluminum, including its low melting point, high thermal conductivity, and excellent corrosion resistance. The mills are equipped with advanced controls and monitoring systems to ensure precise control over the rolling process and product quality.
What are the characteristics of this aluminium wire rod mill?
1. It is independently driven by the tension roller DC motor, which has the functions of similar equipment in the country today, and has the characteristics of wide straightening range, high tension and speed precision.
2. Embryo opening and coiling are automatically controlled by electro-hydraulic servo centering.
3. The DC motors driving the trains are all powered by full digital thyristor converters. The embryo opening machine, S1-S4 tension rollers and coiling machines adopt DC motor drive technology.
Achieve economical operation and tension control.
4. The main control system, drive system and operation setting adopt full digital control and network technology, which improves the reliability and control precision of the system. The screen display of coil diameter, coil length and elongation enhances the operability of the system.
The wire rods produced in aluminum wire rod mills are used in various applications, including electrical conductors, paper covered wire industry, Paper Covered Aluminium Wire, Paper Insulated Wire Manufacturers, wire mesh, automotive components, construction materials, and more. The ability to produce aluminum wire rods with precise dimensions and excellent surface quality is critical for meeting the demanding requirements of these industries.
