This wire flattener equipment is a type of cold rolling mill. It typically processes round metal wire as the input ma-terial and produces flat wire as the finished product. It is primarily used for rolling both non-ferrous and ferrous metals. The process is commonly referred to as wire flattening.

Unlocking Possibilities: Versatile Solutions with Wire Flattening Mills

The versatility of wire flattening mills enables their use across a broad spectrum of applications, including:

• Producing flat and rectangular wire profiles

• Processing a wide variety of metal materials

• Fabricating high-precision components

• Supporting diverse needs in manufacturing and metalworking industries

How Wire Mills Work

Wire flattening mills convert round wire into flat or profiled geometries through a series of tightly controlled cold rolling stages. The process involves feeding the wire through calibrated high-precision rollers that exert uniform compressive forces, progressively reducing the wire's thickness and reshaping its cross-section to meet exact dimensional specifications.

Payoff machine: The production process begins with the continuous feeding of round wire into the mill—marking the first stage of the wire flattening operation.

Straightening Machine: The straightening machine corrects wire deformation by eliminating bends, coils, and residual stresses that may arise during spooling or transport. This ensures the wire enters the rolling mill in optimal condition, which is essential for maintaining the quality, precision, and consistency of the final product.

Rolling Process：This is the most important step for flattening the round wire, Each set of precision rollers gradually deforms the wire, incrementally flattening or shaping it into the desired flat profile. At every rolling stage, the system applies carefully controlled compressive forces to maintain tight dimensional tolerances and ensure consistent cross-sectional accuracy. This multi-pass process reduces internal stresses and enhances the surface finish, making the final product ideal for applications

Tension control:This system is installed between rolling mills and is designed to regulate wire tension and compensate for speed variations between different stages of the production line.

Wire Takeup machine:There are various types of wire take-up machines—such as single spool take-up, dual spool (turret) take-up, basket (spider) take-up, expanding shaft take-up, and motorized take-up systems—each designed to accom-modate different wire sizes, production speeds, and application requirements

Online laser measuring instrument:We offer different types of wire measuring systems that can simultaneously measure both width and thick-ness. The online laser measuring instrument provides precise, non-contact measurements in real-time, ensur-ing dimensional accuracy, surface quality, and process optimization throughout wire production.

Summary: 

In summary, the wire flattening machine primarily consists of a pay-off, rolling mill, tensioner, take-up machine, and measuring instruments. Based on your material and finished product requirements, we will assist you in se-lecting the appropriate option, whether a single-pass or multi-pass rolling mill.

Contact

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